PEO Solid Electrolyte High Voltage Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Solid-state lithium ion batteries face limitations due to the instability of poly(ethylene oxide) (PEO)-based solid electrolytes at voltages higher than 4.2V, leading to decreased battery performance and limited cycle life, which restricts their widespread adoption.

Innovation Solution

A PEO-based solid electrolyte with a polymer gel formulation that includes a combination of an ethylene oxide polymer and a liquid precursor portion with at least 20 molar percent of a lithium salt, such as lithium bis(trifluoromethanesulfonyl)imide or lithium tetrafluoroborate, which enhances high voltage stability up to 5.5V.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PEO-based solid electrolyte is used, then lithium ion conductivity is improved, but high voltage stability deteriorates above 4.2V

Engineering Contradiction:
Improvelithium ion conductivityVSAvoidhigh voltage stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent combines PEO polymer with specific inorganic fillers (such as alumina, silica, or titania nanoparticles) to create a composite solid electrolyte. The inorganic fillers form a stable framework that prevents PEO degradation at high voltages while maintaining lithium ion conductivity pathways through the amorphous regions of the polymer matrix.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical composition parameters of the electrolyte by incorporating lithium salts (such as LiTFSI or LiBF4) at optimized concentrations alongside PEO. This parameter adjustment creates a formulation that shifts the electrochemical stability window to higher voltages while preserving the necessary ionic conductivity for battery operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If solid-state electrolyte is used, then safety is improved, but ionic conductivity is insufficient for practical power performance

Engineering Contradiction:
ImprovesafetyVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent incorporates porous inorganic filler materials with controlled pore structures that facilitate lithium ion transport. These porous fillers create additional conduction pathways and increase the overall ionic conductivity of the solid electrolyte while maintaining the safety advantages of eliminating liquid electrolytes.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The composite structure combining PEO with conductive inorganic fillers creates synergistic effects where the filler network provides structural stability and additional ion transport channels, achieving both high safety and sufficient ionic conductivity for practical battery applications.

Inventive Principle:
Principle #40Composite materials

3Productivity

If thin film structures are used, then solid-state battery performance is improved, but energy density decreases

Engineering Contradiction:
Improvebattery performanceVSAvoidenergy density
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent optimizes the thickness parameter of the solid electrolyte film to a specific range that balances performance and energy density. By controlling the film thickness and composition, the electrolyte achieves sufficient ionic conductivity for high performance while minimizing the volume occupied, thereby preserving overall battery energy density.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation significantly improves the high voltage stability and cycle life of solid-state batteries, enabling them to perform effectively at higher voltages and extending their operational lifespan.

Implementation Method 1

PEO has the ability to conduct lithium ions as positive lithium ions are solubilized and/or complexed by the ethylene oxide groups on the polymer chain

Methodology Applied
Scientific EffectIon complexation:

Implementation Method 2

it is believed that lithium ions move preferentially through the amorphous portion of the PEO material

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS10135093B2High voltage solid electrolyte compositions
Publication Date: 2018.11.20 MEDTRONIC INC
  • US10135093B2 patent drawing
  • US10135093B2 patent drawing
  • US10135093B2 patent drawing

AI summary

An electrochemical cell having an anode, a solid electrolyte, and a cathode. The solid electrolyte includes a polymer gel formed from an ethylene oxide polymer combined with a liquid precursor. The liquid precursor contains at least 15 molar percent of a lithium salt in a solvent.