Peptide Crystal B Preparation via Solvent and Temperature Control

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Solution Overview

Problem

The existing methods for crystallizing the cyclohexapeptide compound are time-consuming, low-yielding, and unsuitable for industrial production, with most solvents being ineffective except for aqueous propanol, which is not suitable for high-purity crystal formation.

Innovation Solution

A method involving dissolving the compound in an aqueous organic solvent and reducing the temperature, or adding a low-polarity solvent, to precipitate a novel crystal form with specific X-ray diffraction and differential scanning calorimetry patterns, using solvents like methanol, ethanol, and ethyl acetate to achieve high yield and purity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If aqueous propanol is used as crystallizing solvent, then crystal can be obtained, but the method is time-consuming (12-20 hrs) and low-yielding (85.2% at the most)

Engineering Contradiction:
Improvecrystal purityVSAvoidcrystallization efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent changes the crystallization parameters by using different solvent systems (aqueous ethanol, aqueous isopropanol, or acetone) and adjusting temperature parameters to achieve faster crystallization with higher yield, resolving the contradiction between purity and productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transition of the compound from dissolved state to crystalline state by controlling temperature reduction and solvent addition, enabling efficient crystal formation that overcomes the time-consuming nature of conventional crystallization

Inventive Principle:
Principle #36Phase transitions

2Manufacturing precision

If aqueous propanol is used as crystallizing solvent, then crystal can be obtained, but the method is unsuitable for industrial production

Engineering Contradiction:
Improvecrystal purityVSAvoidindustrial suitability
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent modifies the crystallization parameters by substituting propanol with industrially more suitable solvents (ethanol, isopropanol, or acetone) while maintaining crystal purity, making the process suitable for industrial production

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs readily available, inexpensive solvents that are easy to handle and dispose of in industrial settings, replacing the less suitable aqueous propanol system with more practical solvent options

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If the compound of formula I is used directly, then it can serve as therapeutic or intermediate, but it is hard to crystallize and generally amorphous

Engineering Contradiction:
Improvedirect use capabilityVSAvoidcrystal formation
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent induces phase transition from amorphous to crystalline state through controlled crystallization processes using specific solvent systems and temperature reduction, enabling the compound to form stable crystals suitable for storage and further processing

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent uses specific solvents (aqueous ethanol, aqueous isopropanol, or acetone) as intermediaries to facilitate crystal formation from the amorphous compound, enabling controlled crystallization that preserves the compound's therapeutic properties

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in a high-yielding, high-purity crystal form with specific characteristics, suitable for industrial production and downstream synthesis, improving the purity and stability of the compound.

Implementation Method 1

dissolving the compound of formula I in an aqueous organic solvent (i) to form solution a

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

obtaining crystal B of the peptide substance by reducing the temperature of solution a

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 3

reducing the temperature of solution a

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 4

adding another low polarity solvent (ii) into solution a

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 5

crystal B has peaks at the following 2θ angles in the X-ray diffraction pattern (XRPD)

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Implementation Method 6

crystal B has the maximum peak at 155-165° C. in the differential scanning calorimetry pattern (DSC)

Methodology Applied
Scientific EffectDifferential scanning calorimetry: Calorimetry

Data Source

PatentUS8969309B2Crystal of peptide substance as well as the preparation method and use thereof
Publication Date: 2015.03.03 SHANGHAI TECHWELL BIOPHARMACEUTICALS CO LTD
  • US8969309B2 patent drawing
  • US8969309B2 patent drawing
  • US8969309B2 patent drawing

AI summary

The present invention discloses a crystal of a peptide substance and the preparation method as well as the use thereof. Said crystal B possesses peaks at the following 2θ angles in the X-ray diffraction pattern (XRPD): 3.2±0.2°, 5.4±0.2°, 6.2±0.2°, and 9.3±0.2°.