Peptide Synthesis Coupling at Elevated Temperatures

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Solution Overview

Problem

Current peptide synthesis methods using carbodiimide and onium salt activation face limitations at elevated temperatures, including slow activation rates, high epimerization, premature cleavage of peptides, and instability of activated amino acid species, which affect synthesis speed and purity.

Innovation Solution

A modified carbodiimide activation strategy involving the use of a strong base in an amount less than 1 equivalent compared to the amino acid, present during the entire activation and coupling process at temperatures greater than 30°C, enhances coupling efficiency while minimizing side reactions and improving peptide purity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If carbodiimide activation is performed at elevated temperatures to accelerate the synthesis rate, then the productivity increases, but the epimerization of amino acids increases and the stability of activated amino acid species decreases

Engineering Contradiction:
Improvesynthesis rateVSAvoidepimerization
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the temperature parameter from room temperature to elevated temperatures (30-100°C) to accelerate the synthesis rate. This parameter change directly resolves the contradiction by improving productivity while accepting the trade-off of increased epimerization, which is managed through optimized reaction conditions and additives.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite activation systems combining carbodiimide with specific additives (such as HOBt, HOAt, or Oxyma) that stabilize the activated amino acid species at elevated temperatures. This composite approach allows the system to maintain both high reactivity and reduced epimerization despite the temperature increase.

Inventive Principle:
Principle #40Composite materials

2Productivity

If carbodiimide activation is performed at elevated temperatures to accelerate the synthesis rate, then the productivity increases, but the stability of activated amino acid species decreases

Engineering Contradiction:
Improvesynthesis rateVSAvoidstability of activated amino acid species
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent utilizes elevated temperature parameter changes to boost synthesis rate while managing the stability issue through optimized reaction time and additive selection that compensates for thermal degradation of activated species.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces intermediary compounds (additives like HOBt, HOAt, Oxyma) that act as mediators between the carbodiimide and amino acid, forming more stable activated esters that resist decomposition at elevated temperatures, thus maintaining both productivity and stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If onium salt activation is used at elevated temperatures, then the coupling efficiency improves, but premature cleavage of peptides from resin occurs

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidpeptide stability on resin
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent optimizes the temperature parameter to an elevated range (30-100°C) that enhances coupling efficiency while monitoring and controlling the reaction conditions to prevent premature cleavage, particularly for acid-sensitive linkers.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses partial equivalents of base (less than 1 equivalent relative to amino acid) to achieve sufficient coupling efficiency without excessive basicity that would trigger premature cleavage of acid-sensitive peptide-resin linkages.

Inventive Principle:
Principle #16Partial or excessive action

4Manufacturing precision

If less than 1 equivalent of base is used in carbodiimide activation, then the epimerization is reduced and peptide purity is improved, but the activation rate may be affected

Engineering Contradiction:
Improvepeptide purityVSAvoidactivation rate
Core Design Contradiction:
Manufacturing precisionVSSpeed

Solution Approach 1:

The patent optimizes the base equivalent parameter to less than 1 equivalent, which reduces epimerization and improves peptide purity. The activation rate is compensated through elevated temperature and optimized additive selection, maintaining both purity and reasonable reaction speed.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach accelerates the peptide synthesis process, reduces epimerization, and maintains the stability of activated amino acid species, resulting in higher purity and efficiency, even with hyper-acid sensitive linkers and challenging amino acids like cysteine and arginine, at elevated temperatures.

Implementation Method 1

A carbodiimide contains two slightly basic nitrogen atoms which will react with the carboxylic acid of an amino acid derivative to form a highly reactive O-acylisourea compound

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

Onium salt based activation requires the use of a base which first deprotonates the carboxylic acid to generate a carboxylate anion which in turn reacts with the onium salt activator

Methodology Applied
Scientific EffectAcid-base reaction: Chemical Bonding

Implementation Method 3

carrying out activation and coupling at a temperature greater than 30°C

Methodology Applied
Scientific EffectThermal activation: Heating

Data Source

PatentEP3037430B1Coupling method for peptide synthesis at elevated temperatures
Publication Date: 2019.12.04 CEM CORP
  • EP3037430B1 patent drawingFigure 1
  • EP3037430B1 patent drawingFigure 2
  • EP3037430B1 patent drawingFigure 3

AI summary

An improved method for coupling carboxylic acids and amines is disclosed that includes the steps of combining a hyper-acid sensitive linker connecting an amine and a resin, a carboxylic acid, a carbodiimide, an activator additive, and a base; and carrying out the activation and coupling at a temperature greater than 30°C.