Per-plant crop sensing resolution using modular row units

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Solution Overview

Problem

Current crop harvesting machines lack the sophistication in crop data resolution, providing inadequate information for advanced crop management due to limited sensing capabilities, which restricts precise harvesting and field analysis.

Innovation Solution

A crop sensing system that includes sensors, a processor, and a display unit, capable of sensing crop attributes on a row-by-row or plant-by-plant basis, providing enhanced resolution data and allowing for real-time adjustments and field mapping, enabling more refined crop management and harvesting strategies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional crop sensing systems are used, then the device complexity is reduced, but the measurement precision and data resolution are inadequate for advanced crop management

Engineering Contradiction:
Improvecrop data resolutionVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The harvesting platform is divided into multiple independently controllable row units, each equipped with its own sensors and control systems. This segmentation allows per-row or per-plant crop attribute measurement while maintaining manageable system complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from traditional whole-swath averaging to multi-dimensional data collection by measuring crop attributes at multiple spatial levels (individual plants, rows, and swathes simultaneously), enabling precise localization of crop variations without requiring excessive sensor density

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If per-plant crop sensing is implemented, then the measurement precision is improved, but the productivity decreases due to increased data processing time

Engineering Contradiction:
Improveplant-level crop attribute detectionVSAvoidharvesting speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

Crop attribute measurements are collected and processed in advance during the harvesting operation, allowing real-time identification of superior plants before they leave the sensing zone. This preliminary detection enables immediate sorting decisions without post-harvest processing delays

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements real-time feedback loops where sensor data from individual plants is immediately processed and used to control sorting mechanisms, allowing continuous adjustment of harvest composition without interrupting the harvesting flow or reducing overall productivity

Inventive Principle:
Principle #23Feedback

3Loss of information

If traditional swath-level sensing is used, then the ease of operation is maintained, but the loss of information occurs due to inadequate data resolution

Engineering Contradiction:
Improvecrop variation dataVSAvoidsystem operation simplicity
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The sensing system is designed to operate at multiple levels of detail simultaneously, collecting data for individual plants, rows, and entire swathes with a single integrated sensor array. This multi-functionality preserves detailed crop variation information while maintaining straightforward operation through automated data aggregation and presentation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A centralized control system acts as an intermediary that automatically processes raw sensor data from multiple sources, aggregates information at appropriate spatial scales, and presents processed results to operators. This intermediary layer preserves detailed information while shielding operators from system complexity through automated data synthesis and visualization

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10178828B2Per plant crop sensing resolution
Publication Date: 2019.01.15 DEERE & CO
  • US10178828B2 patent drawing
  • US10178828B2 patent drawing
  • US10178828B2 patent drawing

AI summary

At least one sensor carried by a mobile machine senses a sensed forage crop attribute value independent of plant population for an individual forage plant. A processing unit derives a derived forage crop attribute value based on the sensed forage crop attribute value.