Peracid Deodorization via Alcohol Esterification

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Solution Overview

Problem

Conventional peracid compositions exhibit unacceptable odors due to short chain carboxylic acids, which limit their use in cleaning applications, especially on large surfaces, as these malodors develop over time and reduce the stability and effectiveness of the compositions.

Innovation Solution

Incorporating an alcohol, such as methanol or ethanol, into the peracid composition to form alkyl esters that remove or mask short chain malodorous carboxylic acids, thereby reducing odor and maintaining antimicrobial efficacy while extending stability to at least one year at room temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional peracid compositions are used, then antimicrobial activity is achieved, but unacceptable odors develop over time

Engineering Contradiction:
Improveantimicrobial efficacyVSAvoidodor
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An alcohol is introduced as an intermediary substance that reacts with short chain carboxylic acids to form esters. This intermediary mechanism transforms the harmful volatile acids into less odorous ester compounds, thereby reducing the odor problem while preserving the antimicrobial activity of the peracid system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The short chain carboxylic acids that cause malodors are converted into esters through reaction with alcohol. This conversion transforms the harmful odor-generating species into beneficial or neutral ester compounds, turning the harmful factor into a beneficial outcome of reduced odor while maintaining antimicrobial efficacy.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Duration of action of stationary object

If peracid compositions are stored for extended periods, then stability is improved, but malodors develop

Engineering Contradiction:
Improvestorage stabilityVSAvoidmalodor
Core Design Contradiction:
Duration of action of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The alcohol is incorporated into the peracid composition formulation in advance, before storage begins. This preliminary presence of alcohol ensures that any short chain carboxylic acids formed during storage will immediately react to form esters, preventing odor development from the outset and enabling extended storage periods.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The alcohol continuously reacts with any short chain carboxylic acids formed during storage, providing ongoing protection against odor development. This continuous action throughout the storage period maintains the composition's stability and prevents the accumulation of malodorous species over time.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If higher concentrations of peracid are used, then antimicrobial efficacy is enhanced, but odor intensity increases

Engineering Contradiction:
Improveantimicrobial efficacyVSAvoidodor intensity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The addition of alcohol changes the chemical parameters of the peracid composition by introducing a new reactive component. This parameter change enables the formation of esters that reduce odor intensity, allowing the system to achieve effective antimicrobial activity at lower peracid concentrations without proportionally increasing odor problems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of alcohols in peracid compositions results in reduced odor, maintaining antimicrobial efficacy, and allows for lower use concentrations, effectively reducing microbial populations on surfaces without significant loss of peroxycarboxylic acid, and providing a pleasant odor profile that persists for extended storage periods.

Implementation Method 1

the alcohol is effective for forming alkyl esters under the same conditions for sulfoperoxycarboxylic acid formation to reduce the malodors of the sulfoperoxycarboxylic acid compositions associated with those carboxylic acids contaminants formed due to degradation of a sulfoperoxycarboxylic acid composition

Methodology Applied
Scientific EffectEsterification: Chemical Bonding

Data Source

PatentEP2731432B1Deodorization of peracids
Publication Date: 2020.05.13 ECOLAB USA INC
  • EP2731432B1 patent drawing
  • EP2731432B1 patent drawing
  • EP2731432B1 patent drawing

AI summary

The present invention relates to compositions of peracids, such as peroxycarboxylic acids, having reduced odor compared to conventional peracid compositions. The invention further relates to methods employing such compositions, and methods of making these compositions. Typically, the reduced-odor antimicrobial compositions include an alcohol for the esterification reaction to remove short- to mid-chain length malodorous carboxylic acids.