Detachable Percutaneous Connector Cover for MCSD Infection Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Mechanical circulatory support devices (MCSDs) require constant external power, leading to a physical burden on patients and vulnerability to infections due to skin breaches from percutaneous connectors, which also face mechanical stress and microbial exposure during repeated connection and disconnection.

Innovation Solution

A cover system for percutaneous connectors that includes a dome-shaped housing with a flexible base and adhesive skin-engaging surface, featuring a first separable connector for secure engagement with the connector and a second separable connector for external device connection, providing a secure, detachable, and sealed electrical connection that minimizes mechanical and microbial risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a percutaneous connector is used to provide constant external power to the implant, then the pump operation is ensured, but the patient experiences physical burden from bulky external electronics and vulnerability to infections from skin breaches

Engineering Contradiction:
Improvepump operation continuityVSAvoidinfection risk from skin breach
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system separates the power source into internal (battery) and external (power pack) components, allowing the implant to operate independently when needed while reducing infection risk by minimizing percutaneous connections during critical periods

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A percutaneous power transfer system acts as an intermediary, enabling wireless-like power transfer through the skin without requiring open electrical connections, thus maintaining reliability while reducing infection vulnerability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the external device is repeatedly connected and disconnected for activities like bathing or dressing, then patient comfort and hygiene are improved, but mechanical stress on the percutaneous connector and cable increases

Engineering Contradiction:
Improvepatient mobility during daily activitiesVSAvoidmechanical durability of connector
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The system allows dynamic switching between connected and disconnected states, enabling patients to adjust the connection status based on activity requirements while the connector design accommodates repeated mechanical cycles

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connector and cable are designed with protective features that anticipate and cushion against mechanical stress from repeated connections, preventing premature failure before disconnection occurs

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If the percutaneous cable is made detachable to allow removal during activities, then patient comfort is improved, but the risk of accidental pulling and mechanical damage increases

Engineering Contradiction:
Improveease of removalVSAvoidconnection security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system replaces traditional mechanical detachable connectors with a percutaneous power transfer mechanism that maintains secure connection through skin penetration while allowing easy removal when needed

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The connector design includes features that prevent accidental disconnection by applying preliminary counter-forces against unintended pulling or removal attempts

Inventive Principle:
Principle #9Preliminary anti-action

4Ease of operation

If the skin breach is exposed during connection and disconnection processes, then access to the connector is improved, but microbial exposure and infection risk increase

Engineering Contradiction:
Improveaccess to connectorVSAvoidmicrobial exposure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A flexible adhesive base with skin-engaging surface creates a seal around the percutaneous connector, forming a protective barrier that prevents microbial exposure while maintaining access to the external connector for connection and disconnection operations

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cover system ensures a secure, detachable, and sealed electrical connection, reducing mechanical stress and microbial exposure, promoting patient comfort and preventing infections by maintaining a continuous seal around the skin breach area.

Implementation Method 1

The base is configured to adhere to the skin of the patient

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentEP3468636B1Detachable percutaneous connector
Publication Date: 2021.04.07 HEARTWARE INC
  • EP3468636B1 patent drawingFigure 1
  • EP3468636B1 patent drawingFigure 2
  • EP3468636B1 patent drawingFigure 3A~3B

AI summary

A cover for a percutaneous connector extending through the skin of a patient. The cover includes a structure having an inner side and an outer side. A first separable connector is mounted to the structure and disposed entirely within the structure, the first separable connector being configured to detachably engage and electrically connect with the percutaneous connector. A second separable connector is mounted to the structure and electrically connected to the first separable connector, the second separable connector being exposed at the outer side of the structure and being configured to detachably engage and electrically connect with an external device. The inner side of the structure defines a skin-engaging surface at least partially surrounding the first separable connector and the percutaneous connector, when the first separable connector is engaged with the percutaneous connector.