Percutaneous Electrode With Varied Flexibility Regions and Indexed Stylet

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Solution Overview

Problem

Current percutaneous spinal cord stimulation (SCS) electrodes lack adequate steerability and flexibility during implantation, leading to difficulties in precise placement and increased risk of unwanted deviations and painful side effects due to rigid construction and cumbersome steering mechanisms.

Innovation Solution

A system comprising an electrode with varied flexibility regions and a stylet with indexed bends, allowing for adjustable bending by minimal radial and longitudinal movement of the stylet within the electrode, enabling precise steering and placement without the need for frequent stylet removal or replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the electrode is constructed with rigid structure to maintain stability, then structural strength is improved, but steerability and flexibility during implantation deteriorate

Engineering Contradiction:
Improvestructural strengthVSAvoidsteerability
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The electrode is divided into multiple segments with different flexibility characteristics. The proximal portion has greater flexibility while the distal portion maintains rigidity, allowing the electrode to be steered during implantation while maintaining structural integrity and stability when deployed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the electrode are assigned different mechanical properties. The proximal portion is designed with higher flexibility to enable steering and navigation, while the distal portion is designed with higher rigidity to maintain stable positioning and electrical contact, resolving the contradiction between steerability and structural strength.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the electrode is made highly flexible to improve steerability, then ease of operation is improved, but structural stability and positioning precision deteriorate

Engineering Contradiction:
ImprovesteerabilityVSAvoidpositioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The electrode is segmented into proximal and distal portions with different flexibility levels. This segmentation allows the proximal portion to be flexible for steering while the distal portion remains rigid for precise positioning, resolving the contradiction between steerability and positioning precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode exhibits dynamic mechanical properties where the proximal portion can be flexed during implantation for steering, but the distal portion maintains static rigidity for precise positioning. This dynamic differentiation resolves the contradiction between ease of operation and manufacturing precision.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a single rigid stylet is used for steering, then device complexity is reduced, but adaptability to different implantation scenarios deteriorates

Engineering Contradiction:
Improvesteering mechanism complexityVSAvoidadaptability to implantation scenarios
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The stylet is designed with variable flexibility along its length, allowing it to adapt to different implantation scenarios. The proximal portion is more flexible while the distal portion is more rigid, enabling the single stylet to handle various steering requirements without increasing overall device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different portions of the stylet are assigned different flexibility characteristics to match specific implantation needs. The proximal portion's higher flexibility allows for initial navigation, while the distal portion's rigidity provides stability during final positioning, enhancing adaptability without adding complexity.

Inventive Principle:
Principle #3Local quality

4Measurement precision

If frequent stylet removal and replacement is required to adjust bending, then steering precision is improved, but loss of time and procedural efficiency deteriorate

Engineering Contradiction:
Improvesteering precisionVSAvoidprocedural time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The stylet's variable flexibility allows it to be adjusted in real-time during implantation without removal. The different flexibility portions can be engaged or disengaged by simple manipulation, providing steering precision while eliminating the time loss associated with frequent removal and replacement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The stylet is pre-configured with variable flexibility characteristics during manufacturing, so that during implantation the operator can simply manipulate the stylet to engage different flexibility portions as needed, rather than requiring removal and replacement. This preliminary design enables both steering precision and procedural efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the operator's ability to precisely place the electrode by allowing variable and controlled bending, reducing the risk of unwanted deviations and improving the accuracy of spinal cord stimulation, thereby minimizing painful side effects and maintaining stability post-implantation.

Implementation Method 1

A system comprising an electrode with varied flexibility regions and a stylet with indexed bends, allowing for adjustable bending by minimal radial and longitudinal movement of the stylet within the electrode

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11471671B2Percutaneous electrode
Publication Date: 2022.10.18 NORTH RICHARD B
  • US11471671B2 patent drawing
  • US11471671B2 patent drawing
  • US11471671B2 patent drawing

AI summary

Disclosed is a system including an electrode and a stylet configured to steer the electrode towards its intended position during implantation, and a method for such system's use. An electrode is provided having regions with varied flexibility. A stylet having bends that are indexed to specific regions of flexibility of the electrode may be inserted into the electrode, and upon minimal radial and/or longitudinal movement of the stylet within the electrode, will cause the magnitude of the angle to which the lead is bent to either increase or decrease so as to aid the operator in placement of the electrode.