Perfluoropolyether Lubricant Adhesion to Magnetic Disk

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Solution Overview

Problem

Conventional techniques fail to achieve effective adhesion of the lubricant layer with the magnetic disk, particularly with the protective layer, leading to issues during high-speed rotation.

Innovation Solution

A perfluoropolyether compound with a specific structure, where two perfluoropolyethers are bonded through an aliphatic ether including a carbon atom with a primary alcohol, enhancing adhesion between the magnetic disk and the protective layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional perfluoropolyether compounds are used as lubricant, then the lubricant layer can be formed on the protective layer, but the adhesion between the lubricant layer and the magnetic disk (particularly the protective layer) is insufficient

Engineering Contradiction:
Improveadhesion between lubricant layer and protective layerVSAvoidmanufacturing process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent modifies the chemical structure parameters of the perfluoropolyether compound by introducing a specific aliphatic ether linkage with a primary alcohol group. This structural parameter change enhances the adhesion between the lubricant layer and the protective layer, resolving the contradiction between reliability and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite molecular structure by bonding two perfluoropolyether chains through an aliphatic ether linkage. This composite structure combines the lubrication properties of perfluoropolyethers with the adhesion-enhancing properties of the aliphatic ether-Primary alcohol group, achieving both good lubrication performance and strong adhesion.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the magnetic disk rotates at high speed, then data processing efficiency is improved, but the lubricant layer loses contact with the magnetic disk surface

Engineering Contradiction:
Improvedata processing efficiencyVSAvoidcontact between lubricant layer and magnetic disk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the molecular structure parameters of the lubricant compound by introducing an aliphatic ether linkage with a primary alcohol group. This structural modification enhances the adhesive forces between the lubricant layer and the magnetic disk surface, enabling the lubricant to maintain contact even during high-speed rotation and thus supporting improved data processing efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the lubricant layer is made to adhere strongly to the protective layer, then adhesion is improved, but the lubrication performance may be compromised

Engineering Contradiction:
Improveadhesion between lubricant layer and protective layerVSAvoidfriction and wear
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent designs a composite molecular structure that integrates both adhesive and lubricative functionalities. The aliphatic ether linkage provides adhesion to the protective layer, while the perfluoropolyether chains maintain low friction and wear properties, thus achieving strong adhesion without compromising lubrication performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by having different parts of the molecule serve different functions: the aliphatic ether-Primary alcohol group provides adhesion at the interface with the protective layer, while the perfluoropolyether chains provide lubrication at the sliding interface, achieving both adhesion and low friction simultaneously.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11866548B2Perfluoropolyether compound, lubricant, and magnetic disk
Publication Date: 2024.01.09 MORESCO
  • US11866548B2 patent drawing
  • US11866548B2 patent drawing
  • US11866548B2 patent drawing

AI summary

Provided is a compound with which a lubricant having excellent adhesion to a magnetic disk, particularly to a protective layer can be provided. A perfluoropolyether compound in accordance with one aspect of this invention has a structure in which two perfluoropolyethers are bonded to each other through an aliphatic ether, the aliphatic ether including a carbon atom to which a primary alcohol is bonded.