Perforated Airflow Plenum for Noise Reduction With Low Pressure Drop

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Solution Overview

Problem

HVAC systems face challenges in reducing noise while minimizing pressure drop, as traditional noise-reducing plenums either fail to disperse acoustic energy effectively or cause undesirable pressure drops due to impedance mismatch and expansion/contraction of airflow.

Innovation Solution

A plenum design featuring a perforated airflow passage surrounded by a substantially larger enclosed space, which disperses acoustic energy through impedance mismatch and acoustic reactance, maintaining most airflow within the passage and behaving like a 'virtual duct' to minimize pressure drop, with optional acoustic energy dispersing materials like fiberglass for enhanced noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a traditional plenum is used to disperse acoustic energy, then noise is reduced, but pressure drop increases

Engineering Contradiction:
ImprovenoiseVSAvoidpressure drop
Core Design Contradiction:
Object-affected harmful factorsVSStress or pressure

Solution Approach 1:

The plenum is segmented into multiple compartments by partition walls, with each compartment containing a noise-reducing element. This segmentation allows acoustic energy to be dispersed across multiple interfaces while maintaining separate airflow paths, reducing the overall pressure drop compared to a single large plenum chamber.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Noise-reducing elements are nested within the plenum compartments, creating a hierarchical structure where acoustic treatment is integrated within the airflow path. This nesting allows the plenum to maintain its structural integrity and airflow function while incorporating noise reduction capabilities without requiring additional external components that would increase pressure drop.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If acoustic energy dispersing materials are added to reduce noise, then noise reduction is enhanced, but device complexity increases

Engineering Contradiction:
ImprovenoiseVSAvoidstructure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Acoustic foam or other porous acoustic energy dispersing materials are used within the plenum compartments. These materials provide effective noise reduction through their inherent porous structure that absorbs and dissipates acoustic energy, while requiring minimal additional structural components compared to traditional acoustic treatments.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The plenum structure combines solid partition walls with porous acoustic materials to create a composite construction. This composite approach integrates structural support and acoustic treatment into a unified system, reducing the need for separate components and simplifying the overall device complexity while maintaining effective noise reduction.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces noise in HVAC systems while maintaining a relatively small pressure drop, offering the acoustic benefits of traditional plenums with the low-pressure characteristics of solid ducts, suitable for a wide range of acoustic frequencies.

Implementation Method 1

The perforated airflow passage may allow the acoustic energy to be dispersed into the enclosed space when the airflow flows through the perforated airflow passage due to, for example, impedance mismatch

Methodology Applied
Scientific EffectImpedance mismatch:

Implementation Method 2

The substantially large space surrounding the perforated airflow passage may help disperse acoustic energy by, for example, acoustic reactance of the space

Methodology Applied
Scientific EffectAcoustic reactance:

Implementation Method 3

an acoustic energy dispersing material (such as fiberglass), may be disposed in the enclosed space and/or on the perforated wall to help disperse acoustic energy by, for example, absorbing the acoustic energy

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS9574791B2Acoustic dispersing airflow passage
Publication Date: 2017.02.21 TRANE INTERNATIONAL INC
  • US9574791B2 patent drawing
  • US9574791B2 patent drawing
  • US9574791B2 patent drawing

AI summary

A plenum with features to disperse acoustic energy in an airflow while maintaining a relatively small pressure drop in the airflow is disclosed. A general structure of the plenum may include a perforated airflow passage surrounded by a substantially large space enclosed between the airflow passage and a plenum. The perforated airflow passage has a perforated wall that may allow the acoustic energy to be dispersed into the substantially large space when flowing through the airflow passage. Acoustic energy dispersing materials may also be disposed in the substantially large space and/or on the perforated wall to help disperse acoustic energy by, for example, absorbing the acoustic energy. The plenum can help disperse the acoustic energy while helping minimize the pressure drop in the airflow.