Perforated Baffle Fluid Bladder Pulse Mitigation

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Solution Overview

Problem

Existing vehicle fluid bladders are prone to rupture due to fluid pulses caused by forces, leading to potential damage and failure.

Innovation Solution

Incorporating a baffle structure with perforations within the fluid bladder to mitigate fluid pulses by flowing the fluid through these perforations, thereby reducing pressure and preventing rupture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fluid bladder is subjected to force causing fluid movement, then the fluid bladder can contain and transport the fluid, but the fluid pulse can cause rupture of the bladder wall

Engineering Contradiction:
Improvebladder rupture resistanceVSAvoidfluid pulse pressure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A baffle structure is introduced as an intermediary element between the moving fluid and the bladder wall. The baffle structure absorbs and dissipates the fluid pulse energy through controlled flow resistance, preventing the direct transmission of high-pressure pulses to the bladder wall and thereby preventing rupture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The baffle structure incorporates perforations or porous features that allow fluid to pass through while creating flow resistance. This porous configuration enables the baffle to mitigate fluid pulses by forcing the fluid to navigate through restricted pathways, dissipating energy and reducing peak pressures before the fluid reaches the bladder wall.

Inventive Principle:
Principle #31Porous materials

2Reliability

If a baffle structure with perforations is added to mitigate fluid pulses, then the pulse pressure on the bladder wall is reduced, but the device complexity increases

Engineering Contradiction:
Improvebladder rupture resistanceVSAvoidbaffle structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The baffle structure is divided into multiple segments or panels, each with specific perforation patterns. This segmentation allows the complex pulse mitigation function to be achieved through simpler, modular components that can be manufactured and assembled more easily than a single complex monolithic structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The baffle structure features non-uniform perforation distributions, with different densities and patterns in different regions. This local quality variation allows the baffle to address pulse mitigation needs in specific high-risk areas while maintaining simpler structures in regions where pulse pressures are lower, thereby reducing overall device complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The baffle structure effectively absorbs and mitigates fluid pulses, preventing damage to the bladder body by distributing pressure and maintaining structural integrity under force conditions.

Implementation Method 1

flowing the fluid through perforations to mitigate a pulse of the fluid moving within the bladder body

Methodology Applied
Scientific EffectPressure drop: Pressure Drop

Implementation Method 2

baffle structure with perforations within the fluid bladder to mitigate fluid pulses by flowing the fluid through these perforations

Methodology Applied
Scientific EffectFluid flow through porous structure: Porosity

Implementation Method 3

energy absorbing fluid bladder systems... baffle structure... configured to mitigate pulses by flowing fluid through perforations, deform, expand, and/or otherwise absorb energy to prevent rupture of the fluid bladder

Methodology Applied
Scientific EffectEnergy absorption: Damping

Implementation Method 4

distributing pressure and maintaining structural integrity under force conditions

Methodology Applied
Scientific EffectPressure distribution: Pascal's Law

Data Source

PatentUS10639988B2Energy absorbing fluid bladder systems and methods
Publication Date: 2020.05.05 THE BOEING CO
  • US10639988B2 patent drawing
  • US10639988B2 patent drawing
  • US10639988B2 patent drawing

AI summary

Various techniques are provided for an energy absorbing fluid bladder. In one example, the fluid bladder includes a bladder body and a perforated baffle structure. The perforated baffle structure can be disposed within the bladder body and configured to mitigate a pulse of fluid (e.g., fuel) moving within the bladder body before the pulse reaches the bladder body. Related methods are also disclosed.