Perforation Gun Flushing for In-Well Formation Fluid Sampling

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Solution Overview

Problem

The installation and maintenance of dedicated monitoring wells for carbon capture, utilization, and storage (CCUS) operations incur significant costs, and there is a need for a more cost-effective and accurate method to monitor the integrity of CO2 storage sites.

Innovation Solution

A monitoring system is positioned within the annulus between the casing and open hole of a wellbore, using a perforating device to create perforations for fluid flow between the geological formation and the monitoring system, with a fluid circuit routing fluids to sensors for sampling and analysis, reducing the need for dedicated monitoring wells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dedicated monitoring wells are installed for CO2 storage monitoring, then monitoring reliability is improved, but installation and maintenance costs increase significantly

Engineering Contradiction:
Improvemonitoring reliabilityVSAvoidinstallation and maintenance costs
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring system is integrated into the existing injection well structure, allowing the same well to serve both CO2 injection and monitoring functions. The system includes a perforating device that can create perforations in the casing to access formation fluids, sensors for detecting fluid properties, and a fluid circuit for sample collection, all integrated within the injection well architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the monitoring system components (perforating device, sensors, fluid circuit) into a single integrated assembly that can be deployed within the injection well. This merging eliminates the need for separate dedicated monitoring wells while maintaining monitoring capability through the shared well infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

2Quantity of substance

If traditional monitoring methods are used, then monitoring coverage is sufficient, but accuracy of fluid monitoring deteriorates

Engineering Contradiction:
Improvemonitoring coverageVSAvoidaccuracy of fluid monitoring
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The system replaces traditional mechanical sampling methods with an integrated sensor-based monitoring approach. Sensors are positioned within the fluid circuit to continuously detect fluid properties (such as density, composition, or pressure) directly at the perforation site, providing real-time data without requiring physical sample retrieval and laboratory analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The fluid circuit acts as an intermediary between the formation fluids and the monitoring system. It routes formation fluids through a controlled path that includes sensors and sampling points, allowing for accurate measurement and analysis while maintaining isolation between the formation and surface equipment.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If casing penetration is performed for sampling, then direct fluid access is achieved, but risk of contamination and operational complexity increases

Engineering Contradiction:
Improvedirect fluid accessVSAvoidrisk of contamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The perforating device creates controlled perforations in the casing before sampling operations begin. These pre-established perforations provide dedicated access points that are sealed when not in use, allowing for controlled fluid access while maintaining casing integrity and preventing contamination during non-sampling periods.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements localized perforations at specific positions along the casing where fluid access is needed, rather than penetrating the entire casing. The perforating device and associated components are positioned to create access only at the required depth and location, minimizing exposure to potential contamination sources and reducing operational complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for non-invasive sampling and monitoring of geological formations, reducing installation costs and improving the accuracy of fluid monitoring without penetrating the casing, thereby enhancing the integrity and efficiency of CO2 storage operations.

Implementation Method 1

a perforating device outside of the casing, where the perforating device is configured to produce one or more perforations into the geological formation outside of the casing

Methodology Applied
Scientific EffectPerforation: Fracture Mechanics

Implementation Method 2

the fluid circuit is configured to route a first fluid from the geological formation to a sample collecting system during a sampling operation

Methodology Applied
Scientific EffectPressure gradient flow: Pressure Gradient

Data Source

PatentUS20250347223A1Sampling through perforation guns with flushing
Publication Date: 2025.11.13 SCHLUMBERGER TECH CORP
  • US20250347223A1 patent drawing
  • US20250347223A1 patent drawing
  • US20250347223A1 patent drawing

AI summary

A system includes a casing configured to mount within an open hole of a wellsite and a monitoring system configured to mount outside of the casing and monitor a geological formation. The monitoring system includes a perforating device outside of the casing, where the perforating device is configured to produce one or more perforations into the geological formation outside of the casing in a perforating operation of the monitoring system, where the one or more perforations are configured to enable fluid flow between the geological formation and the monitoring system. The system also includes a fluid circuit outside of the casing, where the fluid circuit is coupled to the perforating device, and the fluid circuit is configured to route a first fluid from the geological formation to a sample collecting system during a sampling operation of the monitoring system.