Performance Ratio-Based Solar Maintenance Scheduling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The fixed maintenance scheduling of photovoltaic (PV) modules is inadequate due to varying environmental conditions and module characteristics, leading to inefficiencies and reduced lifespan, as it fails to account for differences in temperature, precipitation, wind, light levels, and age.

Innovation Solution

A method and system utilizing a monitoring computing device to calculate performance ratios such as Standard Performance Ratio (PR), Temperature Adjusted Performance Ratio (PRt), Investor Performance Ratio (IPR), and Operating Performance Ratio (OPR) based on production data, which compares measured performance to expected values, allowing for dynamic adjustment of maintenance schedules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fixed maintenance scheduling is used for PV modules, then maintenance simplicity is improved, but maintenance effectiveness deteriorates due to varying environmental conditions and module characteristics

Engineering Contradiction:
Improvemaintenance scheduling simplicityVSAvoidmaintenance effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The maintenance scheduling system transitions from a static fixed-interval approach to a dynamic performance-based approach. The system continuously monitors PV module performance parameters and automatically adjusts maintenance schedules based on actual performance degradation rates, environmental conditions, and module-specific characteristics, making the maintenance timing adaptive rather than rigid

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the scheduling parameter from a fixed time interval to a performance-threshold-based interval. By monitoring performance parameters such as power output, efficiency ratios, and degradation rates, the system adjusts the maintenance timing parameter dynamically, allowing extensions or accelerations of maintenance intervals based on actual module condition rather than predetermined calendars

Inventive Principle:
Principle #35Parameter changes

2Reliability

If maintenance frequency is increased for all modules, then reliability is improved, but resource consumption increases unnecessarily for modules in good condition

Engineering Contradiction:
Improvesystem reliabilityVSAvoidmaintenance resource consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system applies differentiated maintenance strategies to different PV modules based on their individual performance characteristics, environmental exposures, and degradation rates. Instead of uniform maintenance across all modules, each module receives maintenance attention proportional to its actual need, with high-priority modules scheduled more frequently and low-priority modules scheduled less frequently

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system performs maintenance actions only when performance thresholds indicate necessity, avoiding premature or excessive maintenance. By setting performance-based triggers rather than fixed schedules, the system applies maintenance action partially (only when needed) rather than excessively (on all modules at all scheduled times), optimizing resource allocation

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If fixed maintenance intervals are used, then scheduling simplicity is improved, but performance optimization deteriorates due to varying environmental conditions

Engineering Contradiction:
Improvescheduling system complexityVSAvoidsystem performance efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system implements continuous feedback loops where PV module performance data is monitored, analyzed, and used to adjust future maintenance schedules. Performance metrics such as power output, efficiency ratios, and degradation trends feed back into the scheduling algorithm, creating a closed-loop system that automatically optimizes maintenance timing based on actual system performance and environmental conditions

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10079572B2Methods and systems for performance ratio-based scheduling of solar module maintenance
Publication Date: 2018.09.18 FLEX LTD
  • US10079572B2 patent drawing
  • US10079572B2 patent drawing
  • US10079572B2 patent drawing

AI summary

A method for performance ratio-based scheduling of solar system maintenance is implemented by a monitoring computing device. The monitoring computer device includes a processor in communication with a memory. The method includes receiving a plurality of production data associated with a solar system, determining at least one performance ratio based upon at least a portion of the plurality of production data wherein each performance ratio is associated with a range of expected performance values, validating the at least one performance ratio, determining that the at least one performance ratio is outside the range of expected performance values, and adjusting a maintenance schedule associated with the solar system based upon the at least one performance ratio.