Perimeter Sheet Spring Suspension for Compact Camera Stabilization

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Solution Overview

Problem

Existing camera systems face challenges in integrating high-resolution, small form factor cameras with efficient optical image stabilization and autofocus mechanisms, particularly in reducing system dimensions and improving modal performance while minimizing stress and acoustic noise.

Innovation Solution

A perimeter sheet spring suspension arrangement is employed, which includes sheet springs attached to the sides of the camera, allowing lateral movement of the lens group and featuring bumper spring tabs for collision prevention and electrostatic charge reduction, thereby enabling a compact design with improved modal performance and reduced stress distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a compact camera form factor is used, then the device size is reduced, but the system height reduction may compromise structural support and stress distribution

Engineering Contradiction:
Improvesystem heightVSAvoidstructural support
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The suspension system is divided into multiple sheet springs distributed around the perimeter of the camera module. Each sheet spring independently supports a portion of the lens group, distributing the structural support function across multiple segmented elements rather than relying on a single tall support structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sheet springs extend laterally in the horizontal plane rather than vertically, transitioning the support structure from a vertical dimension to a horizontal perimeter arrangement. This allows the camera module to achieve compact height while maintaining structural integrity through lateral support distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If sheet springs are used for suspension, then modal performance is improved, but the complexity of the suspension arrangement increases

Engineering Contradiction:
Improvemodal performanceVSAvoidsuspension arrangement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Thin sheet springs are used as the suspension element, utilizing flexible thin film structures to achieve improved modal performance. The sheet springs provide compliant support that enhances vibration characteristics while maintaining a relatively simple overall suspension arrangement.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If bumper spring tabs are added for collision prevention, then reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvecollision preventionVSAvoidsuspension arrangement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bumper spring tabs are integrated directly into the sheet spring structure, merging the collision prevention function with the existing suspension elements. This combination approach provides protection against lateral collisions while avoiding the need for separate bumper components, thus limiting the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If the camera module is compacted, then productivity is improved, but stress distribution may be compromised

Engineering Contradiction:
Improveintegration efficiencyVSAvoidstress distribution
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The perimeter sheet spring suspension arrangement segments the stress distribution across multiple lateral support points around the camera module. This segmentation allows the compacted module to maintain adequate stress distribution by transferring loads through multiple distributed spring elements rather than concentrating stress in a single location.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a reduction in system height, enhanced modal performance, and reduced stress and acoustic noise, enabling effective optical image stabilization and autofocus in a compact camera form factor.

Implementation Method 1

a suspension arrangement comprising a plurality of sheet springs that suspend the moveable platform from the base structure and allow the lens group to move in the one or more directions orthogonal to the optical axis

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

bumper spring tabs that cushion lateral movement of the moveable platform as the moveable platform approaches a stationary structure of the camera

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS12078819B2Perimeter sheet spring suspension arrangement for camera
Publication Date: 2024.09.03 APPLE INC
  • US12078819B2 patent drawing
  • US12078819B2 patent drawing
  • US12078819B2 patent drawing

AI summary

Various embodiments include perimeter sheet spring suspension arrangements for cameras. A perimeter sheet spring suspension arrangement may be used to suspend a moveable platform of the camera from a base structure of the camera, and allow a lens group of the camera to move laterally. According to some embodiments, the perimeter sheet spring suspension arrangement may include one or more tabs that may be used as bumpers that cushion lateral movement of the moveable platform.