Periodic Acoustic Panel with Interconnected Tubes

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Solution Overview

Problem

Conventional acoustic panels in vehicles and buildings are inadequate in effectively attenuating noise across a broad frequency range, leading to discomfort and potential health issues for occupants due to unattenuated noise from engines, airflow, and other sources.

Innovation Solution

The development of a noise attenuation panel featuring a periodic structure with interconnected unit cells, including axial and lateral tubes, and a facesheet with perforations, which forms a layered lattice structure that restricts fluid flow through mesh or solid sections to enhance sound absorption across various frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional acoustic panels with simple core structures are used, then the structure is lightweight and easy to manufacture, but the noise attenuation capability across broad frequency ranges is inadequate

Engineering Contradiction:
Improvenoise attenuation capabilityVSAvoidcore structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The core structure is divided into multiple unit cells, each containing axial tubes and lateral tubes that segment the fluid flow paths. This segmentation creates multiple resonating chambers that can attenuate different frequency ranges simultaneously, enhancing overall noise attenuation capability while maintaining a modular structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The unit cells are nested within a periodic lattice structure where axial tubes connect central bodies across layers and lateral tubes extend outward. This nested arrangement allows multiple functional elements to be integrated within a compact volume, increasing attenuation effectiveness without proportionally increasing overall structure size

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If the panel structure is made more rigid and dense to improve noise suppression, then the noise attenuation performance improves, but the weight increases

Engineering Contradiction:
Improvenoise suppression performanceVSAvoidpanel weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The panel uses thin skin surfaces that are perforated rather than solid, creating a lightweight structure that still provides effective noise attenuation through the resonating core structure. The perforated skins allow fluid communication with the unit cells while maintaining structural integrity with minimal material

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The core structure is segmented into multiple hollow unit cells with tube networks rather than using a solid dense material. This segmentation provides effective noise suppression through distributed resonating chambers while maintaining low weight through the hollow, cellular architecture

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If a simple single-degree of freedom cell structure is used, then the manufacturing process is simple, but the damping performance per unit volume is limited

Engineering Contradiction:
Improvedamping performanceVSAvoidunit cell structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Each unit cell is segmented into multiple functional zones with axial tubes for vertical fluid communication and lateral tubes for horizontal connections. This internal segmentation creates multiple resonating pathways within each cell, significantly increasing damping performance per unit volume compared to simple single-chamber cells

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The unit cells are arranged in a three-dimensional periodic lattice structure with axial tubes extending in the vertical dimension and lateral tubes extending in horizontal dimensions. This multi-dimensional arrangement maximizes the damping volume utilization and creates complex fluid flow paths that enhance attenuation performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution provides improved noise attenuation across a broader frequency range compared to conventional panels, offering greater damping per unit volume and potential weight savings, while allowing for tuning of the panel to specific frequency ranges through adjustable restrictions.

Implementation Method 1

This enables the cells of the core structure to act like individual Helmholtz or quarter-wave resonators that attenuate a certain tone or tones, at specific frequencies or wavelengths

Methodology Applied
Scientific EffectHelmholtz resonance: Helmholtz Resonance

Implementation Method 2

This enables the cells of the core structure to act like individual Helmholtz or quarter-wave resonators that attenuate a certain tone or tones, at specific frequencies or wavelengths

Methodology Applied
Scientific EffectQuarter-wave resonance: Resonance

Implementation Method 3

The proposed solution provides improved noise attenuation across a broader frequency range compared to conventional panels, offering greater damping per unit volume

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS11804206B2Acoustic panel for noise attenuation
Publication Date: 2023.10.31 GOODRICH CORP
  • US11804206B2 patent drawing
  • US11804206B2 patent drawing
  • US11804206B2 patent drawing

AI summary

An acoustic attenuation structure includes a periodic structure having a first unit cell, the first unit cell having a first central body and a first axial tube disposed on the first central body and a second axial tube disposed on the first central body, opposite the first axial tube, each of the first axial tube and the second axial tube being in fluid communication with one another through the first central body.