Periodic Waveform Calibration for FPGA Timing and Voltage Checks

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Solution Overview

Problem

Current calibration processes for control circuits in nuclear power plants, which involve FPGAs, are time-consuming and inefficient, requiring individual verification of timing and analog voltage levels.

Innovation Solution

A calibration system that includes a waveform generator, an FPGA, an analog-to-digital converter, and a processor, which uses periodic waveforms to automatically verify and adjust timing and voltage levels, allowing for rapid calibration by comparing sampled values against predetermined thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If individual voltage levels are injected to verify analog voltages, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improveanalog voltage verificationVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies periodic action by using a periodic waveform (such as a triangular wave) that naturally traverses through multiple voltage levels. Instead of injecting individual voltage levels separately, the system uses a single periodic waveform that covers the entire voltage range, thereby reducing calibration time while maintaining measurement precision through threshold comparisons at different voltage points during the waveform cycle.

Inventive Principle:
Principle #19Periodic action

2Manufacturing precision

If multiple different voltage levels are injected individually, then manufacturing precision is improved, but productivity decreases

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges multiple individual voltage level injections into a single periodic waveform injection. The waveform generator produces one continuous periodic signal that encompasses all necessary voltage levels, and the system combines the verification of multiple voltage points into this single waveform traversal, thereby improving calibration efficiency without sacrificing accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

By using periodic action with a waveform that repeatedly cycles through the voltage range, the system can verify multiple voltage levels in a continuous manner. The periodic nature allows the system to capture voltage level information at different phases of the waveform, achieving comprehensive calibration coverage in a single operational cycle rather than requiring multiple separate injections.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If timing calibration is verified separately from voltage calibration, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvetiming calibrationVSAvoidtotal calibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent merges timing calibration verification with voltage calibration verification by using the same periodic waveform for both purposes. The system simultaneously measures timing characteristics (such as the time to reach specific voltage thresholds) and voltage levels during the waveform traversal, thereby achieving both calibration objectives in a single process rather than requiring separate verification steps.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3966585B1Calibration system and method
Publication Date: 2024.10.02 WESTINGHOUSE ELECTRIC CORP
  • EP3966585B1 patent drawingFigure 1
  • EP3966585B1 patent drawingFigure 2~3
  • EP3966585B1 patent drawingFigure 4

AI summary

A calibration system is disclosed. The calibration system includes a waveform generator configured to generate a periodic waveform and a control circuit in signal communication with the waveform generator. The control circuit includes an analog-to-digital converter configured to convert the periodic waveform to digital values and an electronic device in signal communication with the analog-to-digital converter. The electronic device is configured to verify calibration of (1) timing of the control circuit and (2) voltage levels of the control circuit based on the periodic waveform.