Peristaltic Pump Fluid Delivery Apparatus

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Solution Overview

Problem

Existing systems for mixing and applying two-component fluids in construction and renovation are cumbersome due to the need for heavy pumps and extensive cleanup, which complicates the process and increases the risk of equipment fouling.

Innovation Solution

A portable apparatus utilizing external peristaltic pumps to drive flexible conduits, minimizing the need for internal pump cleaning and incorporating a mixer nozzle for simplified cleanup, with optional features like pressurized gas assistance and adjustable mixing ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If internal pumps are used to mix and apply two-component fluids, then the mixing and application function is achieved, but the apparatus becomes heavy and requires extensive cleanup

Engineering Contradiction:
Improvecleanup requirementsVSAvoidpump and conduit system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the pump mechanism from the internal flow path and places it externally. The peristaltic pump uses external rollers to compress and advance the flexible conduit, allowing the pump mechanism itself to remain outside the fluid path. This eliminates the need to clean internal pump components while maintaining the mixing and application function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a flexible conduit as an intermediary between the fluid source and the mixing point. The conduit acts as a mediator that can be externally manipulated by the peristaltic pump, allowing fluid transport without requiring internal pump mechanisms. The conduit itself becomes the interface that simplifies cleanup while maintaining system functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If pumps and conduits are used to deliver fluids, then fluid delivery is achieved, but equipment fouling occurs requiring rinsing to prevent

Engineering Contradiction:
Improveequipment fouling preventionVSAvoidcleanup time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

By extracting the pump mechanism from the fluid path and placing it externally, the patent eliminates the internal surfaces that would otherwise be subject to fouling. The external peristaltic pump contacts only the outside of the flexible conduit, not the fluid itself, preventing fouling of pump components and eliminating cleanup time.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If a mixer nozzle is provided at the end of the flow path, then mixing occurs at the point of application, but only the nozzle needs cleaning

Engineering Contradiction:
Improvecleanup simplificationVSAvoidmixing efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent segments the mixing function from the main pump system and places it at the nozzle. The mixer nozzle is a separate, easily replaceable component that performs the mixing function locally at the point of application. This segmentation allows the majority of the system (pump, conduits) to remain clean while only the mixer nozzle requires minimal cleaning or replacement.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus simplifies the mixing and application process by reducing cleanup requirements and preventing equipment fouling, allowing for efficient and precise delivery of mixed fluids to target surfaces.

Implementation Method 1

external drive members, such as peristaltic pumps, which act on the outer surface of a flexible conduit

Methodology Applied
Scientific EffectPeristalsis: Peristalsis

Implementation Method 2

the pressurized gas is useable to assist in driving fluid through the flow path and out the nozzle

Methodology Applied
Scientific EffectGas pressure: Pressure Gradient

Data Source

PatentUS9421560B2Method and apparatus to deliver a fluid mixture
Publication Date: 2016.08.23 OMACHRON INTELLECTUAL PROPERTY INC
  • US9421560B2 patent drawing
  • US9421560B2 patent drawing
  • US9421560B2 patent drawing

AI summary

An apparatus for conveying, and optionally mixing and conveying a building product such as a sealant, a mastic, paint or the like is provided.