Permanent Deformation Models for Soils Using Shift-Factor Master Curves

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Solution Overview

Problem

Current methods for analyzing permanent deformation (PD) of soils and granular materials are time-consuming, requiring 12 business days per material, which limits the geotechnical investigation of highway engineering projects.

Innovation Solution

A permanent deformation model using the Shift Factor (SF) concept, reducing the number of load cycles from 150,000 to 10,000 per stress pair, with the exception of the most severe pair, and constructing master curves to characterize PD, reducing the analysis time to approximately three business days.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If 150,000 load cycles are applied for each stress pair according to current standard, then the permanent deformation analysis is accurate and complete, but the analysis time becomes excessively long (12 business days per material)

Engineering Contradiction:
Improvepermanent deformation analysis accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies partial action by performing tests with only 10,000 load cycles per stress pair instead of the full 150,000 cycles required by current standards. This reduced cycle count is sufficient to capture the essential permanent deformation behavior while avoiding the excessive time consumption of complete cyclic testing. The master curve methodology then extrapolates results to predict long-term performance.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent uses preliminary action by conducting a preliminary assessment with reduced load cycles (10,000 cycles) to establish initial permanent deformation characteristics. These preliminary results are then used to construct master curves that predict long-term behavior without requiring the full 150,000 cycles, thus saving time while maintaining predictive accuracy.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If multiple drill holes and CBR analyses are performed according to DNIT guide for highway foundation quality evaluation, then comprehensive geotechnical investigation is achieved, but the total analysis time becomes prohibitively long (83 days for 1 km section)

Engineering Contradiction:
Improvegeotechnical investigation qualityVSAvoidtotal investigation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent changes the key parameter of load cycle duration by reducing it from 150,000 cycles to 10,000 cycles per stress pair. This parameter change maintains the reliability of permanent deformation assessment while reducing individual test time from 12 business days to approximately 3 business days, thereby enabling comprehensive highway investigations within practical timeframes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses master curves as a copying mechanism, where results from reduced-cycle tests are used to construct master curves that replicate and predict long-term permanent deformation behavior. These master curves serve as simplified copies that capture essential material characteristics without requiring exhaustive long-duration testing for each location.

Inventive Principle:
Principle #26Copying

3Productivity

If the number of load cycles is reduced from 150,000 to 10,000 per stress pair, then the analysis time is significantly reduced, but the accuracy of permanent deformation characterization may be compromised

Engineering Contradiction:
Improvematerial characterization speedVSAvoidpermanent deformation accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies dynamics by using a flexible testing protocol where 10,000 cycles serve as a dynamic baseline for constructing master curves. The methodology dynamically adapts to different stress pairs and material types, allowing the reduced cycle count to remain valid across various conditions while maintaining characterization accuracy through the master curve framework.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250216374A1Methods and systems of using and operating permanent deformation model for soils and granular materials with the shift factor concept
Publication Date: 2025.07.03 PETROLEO BRASILEIRO SA PETROBRAS
  • US20250216374A1 patent drawing
  • US20250216374A1 patent drawing
  • US20250216374A1 patent drawing

AI summary

The present disclosure describes embodiments of a permanent deformation model for soils and granular materials with the application of the Shift Factor (SF) concept. The model was structured following the guidelines provided by the standard DNIT 179, but with the modification of the number of loading cycles and the stress pairs to be applied. Instead of 150,000, 10,000 load cycles were used for each stress pair, with the exception of the most severe pair, for which 150,000 load cycles continued to be applied. From the results obtained for each stress pair, there is constructed a master curve representative of one of the test stress pairs, selected as a reference. Embodiments of the present disclosure finds its field of application in the characterization of the permanent deformation of soils and granular materials.