Permanent Magnet Array for High Magnetic Field Generation

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Solution Overview

Problem

Existing methods for generating high magnetic fields, such as those used in testing magnetic devices, face limitations due to high power consumption and self-heating issues, particularly with electromagnets, which restrict their use in prolonged testing and increase costs.

Innovation Solution

A system comprising a plurality of permanent magnets arranged in a plane with alternating polarities and separated by nonmagnetic material, along with magnetic cells that can be heated to switch magnetization, generating a high magnetic field with minimal power consumption and self-heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If electromagnets are used to generate high magnetic fields, then magnetic field magnitude can be achieved, but power consumption and self-heating increase significantly

Engineering Contradiction:
Improvemagnetic field magnitudeVSAvoidpower consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent replaces electromagnets (electrical system) with permanent magnets (magnetic system) to generate the magnetic field. This substitution eliminates the need for electrical power to maintain the magnetic field, thereby resolving the contradiction between achieving high magnetic field magnitude and reducing power consumption. The permanent magnets provide a persistent magnetic field without continuous energy input.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational parameters by using permanent magnets with specific remanence properties instead of electromagnets. This parameter change from electrical excitation to permanent magnetic material allows achieving high magnetic field magnitude (10 kOe or greater) without the power consumption and self-heating issues inherent in electromagnet systems.

Inventive Principle:
Principle #35Parameter changes

2Power

If electromagnets are used to generate high magnetic fields, then magnetic field magnitude can be achieved, but self-heating becomes critical

Engineering Contradiction:
Improvemagnetic field magnitudeVSAvoidself-heating
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent replaces electromagnets with permanent magnets, eliminating the electrical current that causes resistive heating in electromagnet coils. This substitution directly addresses the self-heating problem while maintaining the ability to generate high magnetic field magnitude, as permanent magnets do not generate heat through electrical resistance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Power

If electromagnets are used to generate high magnetic fields, then magnetic field can be applied, but cooling requirements increase cost and size

Engineering Contradiction:
Improvemagnetic field generationVSAvoidcooling requirements
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent replaces electromagnets with permanent magnets, eliminating the need for cooling systems entirely. Since permanent magnets generate magnetic fields without electrical current, there is no heat generation requiring cooling infrastructure. This substitution directly reduces device complexity by removing cooling requirements while maintaining magnetic field generation capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Power

If electromagnets are used to generate high magnetic fields, then magnetic field can be applied, but duty cycle is limited

Engineering Contradiction:
Improvemagnetic field applicationVSAvoidduty cycle
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

The patent replaces electromagnets with permanent magnets, which provide a continuous, stable magnetic field without thermal limitations. Unlike electromagnets that must be cycled to prevent overheating, permanent magnets can operate indefinitely without duty cycle restrictions, enabling prolonged testing and extended duration of magnetic field application.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a magnetic field magnitude of 10 kOe or greater with negligible power consumption and self-heating, making it cost-effective and suitable for extended testing without thermal limitations.

Implementation Method 1

a plurality of permanent magnets arranged in a plane, each magnet being spatially separated along the plane from the adjacent magnet by a predetermined spacing, each magnet having a magnetic polarity opposed to the one of the adjacent magnet such that a magnetic field of adjacent magnets is oriented substantially perpendicular to the plane

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 2

a heating line physically separated from each of said plurality of magnetic cells and configured for passing a heating current pulse for heating any one of said plurality of magnetic cells

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11017828B2Apparatus for generating a magnetic field and method of using said apparatus
Publication Date: 2021.05.25 ALLEGRO MICROSYSTEMS LLC
  • US11017828B2 patent drawing
  • US11017828B2 patent drawing
  • US11017828B2 patent drawing

AI summary

An apparatus for generating a magnetic field including permanent magnets arranged in a plane, each magnet being spatially separated along the plane from the adjacent magnet by a predetermined spacing, each magnet having a magnetic polarity opposed to the polarity of the adjacent magnet such that a magnetic field of adjacent magnets is oriented substantially perpendicular to the plane and in opposite directions, each magnet being spatially separated in the plane from the adjacent magnet by a nonmagnetic material. A method for programming a magnetic device or sensor device using the apparatus is also described.