Permeable Packaging Container for Uniform In-Container Plasma Treatment

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Solution Overview

Problem

Conventional plasma discharge technologies for surface treatment are limited in achieving uniform discharge within packaging containers of varying shapes and sizes, and they fail to maintain sterility and prevent contamination of treatment targets during storage and transportation.

Innovation Solution

A packaging container with a permeable portion and an electrical connection member that allows for dielectric-barrier discharge generation inside the container, ensuring stable electrical connections and efficient plasma treatment of the treatment target.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional plasma discharge technologies are used for surface treatment, then treatment can be performed on objects, but uniform discharge is not achieved throughout the entire inside of the container

Engineering Contradiction:
Improveuniformity of dischargeVSAvoidcontainer interior volume
Core Design Contradiction:
Manufacturing precisionVSArea of stationary object

Solution Approach 1:

The container is divided into multiple discharge zones with multiple electrode portions (first electrode portion and second electrode portion) positioned at different locations. Each electrode generates plasma discharge independently, ensuring uniform treatment across the entire container interior including remote areas that would otherwise be difficult to reach with a single discharge source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from conventional single-point or single-plane discharge to multi-dimensional discharge by positioning electrode portions at different spatial locations and orientations within the container. This includes electrodes on opposite walls or at different heights, creating discharge paths that cover the three-dimensional interior space uniformly.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If treatment targets are stored in packaging containers, then sterility and surface activation state can be maintained, but contamination or damage may occur during packaging, transportation, and opening

Engineering Contradiction:
Improvesterility maintenanceVSAvoidcontamination risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The treatment target undergoes plasma surface treatment and achieves a sterile, activated state before being placed in the packaging container. This preliminary treatment ensures that the surface is already in the desired hydrophilic state and sterile condition, maintaining these properties throughout storage and transportation without requiring additional protective measures during handling.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The packaging container is filled with an inert atmosphere (such as nitrogen or vacuum) to prevent contamination and oxidation of the treated surface during storage and transportation. This inert environment protects the sterility and surface activation state of the treatment target until the moment of use.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Productivity

If dielectric-barrier discharge is generated through the permeable portion, then plasma treatment efficiency is improved, but stable electrical connection must be maintained

Engineering Contradiction:
Improveplasma treatment efficiencyVSAvoidelectrical connection stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An electrical connection member serves as an intermediary element that bridges the external power source and the electrode portion inside the packaging container. This dedicated connection member ensures stable electrical contact while allowing the dielectric-barrier discharge to occur efficiently through the permeable portion, resolving the conflict between connection reliability and discharge efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The permeable portion is designed as a thin film or porous structure that allows electrical field penetration while maintaining the packaging's protective function. This thin film structure enables dielectric-barrier discharge to occur through it without compromising the electrical connection stability, as the connection is established through separate dedicated pathways rather than through the permeable material itself.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances plasma treatment efficiency by forming a flow path for plasma through the container's permeable portion, concentrating the electric field, and maintaining sterility and preventing contamination of the treatment target.

Implementation Method 1

dielectric-barrier discharge is generated inside the housing portion through the permeable portion so that the treatment target accommodated inside the housing portion is plasma-treated

Methodology Applied
Scientific EffectDielectric-barrier discharge: Plasma

Implementation Method 2

plasma is generated therein

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentUS20250069855A1Packaging container, plasma processing apparatus and processing method
Publication Date: 2025.02.27 PLASMAPP
  • US20250069855A1 patent drawing
  • US20250069855A1 patent drawing
  • US20250069855A1 patent drawing

AI summary

An embodiment of the present disclosure provides a packaging container, a plasma treatment apparatus including the same, and a plasma treatment method, wherein the packaging container includes a housing portion capable of accommodating a treatment target, wherein the housing portion includes a permeable portion which is permeable to gas, and an electrical connection member electrically connectable to an electrode portion disposed externally, and dielectric-barrier discharge is generated inside the housing portion through the permeable portion so that the treatment target accommodated inside the housing portion is plasma-treated.