Perovskite Air Electrode Composition for Fuel Cell Stability

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Solution Overview

Problem

Lanthum strontium cobalt ferrite (LSCF) air electrode materials used in medium-low temperature solid oxide fuel cells face challenges with long-term stability and electrochemical properties, leading to performance decline and durability issues.

Innovation Solution

An air electrode composition with oxide particles represented by Bi x Ba 1-x EO 3-δ, where 0.2<x<0.8, and an electrolyte material, forming a perovskite-type structure, is used to enhance sheet resistance and chemical durability, with a similar coefficient of thermal expansion to the electrolyte, preventing performance decline over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lanthanum strontium cobalt ferrite (LSCF) is used as air electrode material, then electrode activity is improved, but long-term stability and durability deteriorate

Engineering Contradiction:
Improveelectrode activityVSAvoidlong-term stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent uses a composite oxide material with perovskite structure containing multiple metal elements (Co, Fe, Mn, Ni, Cu, Zn, Cr, Mo, W, or V) combined with alkaline earth metals (Ca, Sr, Ba, or Ra) and oxygen. This composite approach combines the high electrode activity of cobalt-based materials with the stability provided by iron and other transition metals, resolving the contradiction between activity and long-term stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the stoichiometric ratios of metal elements in the perovskite structure (ABO3) and controls oxygen deficiency (δ) to adjust electrical conductivity and stability. By varying the composition parameters within specific ranges, the material achieves both high electrode activity and improved long-term durability compared to conventional LSCF.

Inventive Principle:
Principle #35Parameter changes

2Power

If high temperature operation is used, then electrode activity is improved, but durability and oxidation of metal materials worsen

Engineering Contradiction:
Improveelectrode activityVSAvoiddurability
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The patent develops materials that maintain high electrode activity at reduced operating temperatures by optimizing the perovskite structure composition. The controlled oxygen deficiency and specific metal element ratios enable the material to function effectively at lower temperatures while preventing metal oxidation and extending durability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces expensive and temperature-sensitive high-temperature materials with more stable, cost-effective perovskite-based oxides that can operate at lower temperatures. This substitution reduces both material cost and the harsh operating conditions required, thereby improving durability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Duration of action of stationary object

If medium-low temperature operation is used, then durability is improved, but electrode activity and electrical properties worsen

Engineering Contradiction:
ImprovedurabilityVSAvoidelectrode activity
Core Design Contradiction:
Duration of action of stationary objectVSPower

Solution Approach 1:

The patent creates a composite perovskite oxide combining multiple transition metals (Co, Fe, Mn, Ni, Cu, Zn, Cr, Mo, W, or V) with alkaline earth metals. This composite structure provides both the stability needed for medium-low temperature operation and the electrical conductivity required for high electrode activity, resolving the trade-off between durability and activity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes the perovskite structure's inherent porosity and surface area characteristics to enhance electrode activity at lower temperatures. The controlled oxygen deficiency creates active sites for electrochemical reactions, maintaining high activity even at medium-low operating temperatures where durability is improved.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air electrode composition exhibits excellent sheet resistance and chemical durability, maintaining performance and durability over long-term use, with a coefficient of thermal expansion similar to the electrolyte, reducing material degradation and electrical conductivity loss.

Implementation Method 1

Fuel cells are a device directly converting chemical energy of fuel and air to electricity and heat through an electrochemical reaction

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

having a similar coefficient of thermal expansion with an electrolyte material

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP3309882B1Cathode composition, cathode and fuel cell including same
Publication Date: 2020.06.03 LG CHEM LTD
  • EP3309882B1 patent drawingFigure 1~2

AI summary

The present disclosure relates to an air electrode composition, an air electrode, and a fuel cell including the same.