Perovskite Solar Cell Metal-Oxide Buffer Layer Protection

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Solution Overview

Problem

Perovskite-based tandem solar cells face limitations in commercial viability due to thermal and environmental instability, and challenges in depositing a high-quality, transparent electrical contact that is suitable for use as a window layer, leading to parasitic losses and degradation of fill factor and open-circuit voltage.

Innovation Solution

A buffer layer composed of non-reactive metal oxides, deposited using low-temperature atomic-layer deposition or pulsed-chemical vapor deposition, is used to protect the perovskite absorption layer and facilitate the formation of a highly transparent and conductive electrical contact, reducing parasitic absorption and enhancing environmental stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a transparent electrical contact is deposited directly on the perovskite absorption layer, then electrical contact is achieved, but the perovskite layer degrades due to damage from high-energy sputtered particles and chemical reactivity

Engineering Contradiction:
Improvestability of perovskite layerVSAvoiddifficulty of depositing transparent electrode
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

A buffer layer comprising metal oxide (such as tin oxide, zinc oxide, or their combinations) is introduced as an intermediary between the perovskite absorption layer and the transparent electrical contact. This buffer layer protects the perovskite from damage by high-energy sputtered particles during ITO deposition and prevents chemical reactivity, while still allowing efficient charge extraction. The buffer layer acts as a mediator that enables the deposition process without compromising the underlying perovskite structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer layer is deposited on the perovskite absorption layer before the transparent electrical contact is applied. This preliminary action prepares the surface by creating a protective interface that will withstand the subsequent sputtering process, preventing direct contact between the aggressive sputtered particles and the sensitive perovskite material.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If conventional deposition methods are used for transparent electrodes, then electrical contact is formed, but parasitic absorption increases and fill factor deteriorates

Engineering Contradiction:
Improveelectrical contact formationVSAvoidparasitic absorption losses
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The transparent electrical contact is formed as a composite structure consisting of multiple layers: the buffer layer (metal oxide), the transparent conductive oxide layer (such as ITO), and optionally additional protective or functional layers. This composite structure optimizes both electrical conductivity and optical transparency, minimizing parasitic absorption while maintaining ease of manufacture through standardized sputtering processes.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If the perovskite solar cell is exposed to environmental conditions, then operational functionality is maintained, but thermal and moisture degradation occurs

Engineering Contradiction:
Improveoperational functionalityVSAvoidthermal and moisture stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The buffer layer comprising metal oxide creates a chemically inert environment between the perovskite absorption layer and the external environment. This protective interface prevents moisture and oxygen from reaching and degrading the perovskite material, while still allowing the device to operate normally. The metal oxide buffer layer is inherently stable under environmental conditions, providing long-term protection against thermal and moisture degradation.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-conversion-efficiency, environmentally stable perovskite-based solar cells with improved thermal and moisture stability, allowing for the sputter deposition of a transparent ITO electrode without damaging underlying layers, thereby increasing the efficiency and longevity of the solar cells.

Implementation Method 1

deposited using low-temperature atomic-layer deposition

Methodology Applied
Scientific EffectAtomic-layer deposition: Deposition (physical)

Implementation Method 2

deposited using pulsed-chemical vapor deposition

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Implementation Method 3

A solar cell is an optoelectronic semiconductor device that converts the energy of incident light directly into electricity

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS11296244B2Solar cell comprising a metal-oxide buffer layer and method of fabrication
Publication Date: 2022.04.05 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US11296244B2 patent drawing
  • US11296244B2 patent drawing
  • US11296244B2 patent drawing

AI summary

A perovskite-based solar cell comprising a transparent electrode disposed on a buffer layer that protects the perovskite from damage during the deposition of the electrode is disclosed. The buffer material is deposited using either low-temperature atomic-layer deposition, chemical-vapor deposition, or pulsed chemical-vapor deposition. In some embodiments, the perovskite material is operative as an absorption layer in a multi-cell solar-cell structure. In some embodiments, the perovskite material is operative as an absorption layer in a single junction solar cell structure.