Perovskite Oxide Catalyst Stacking Faults Oxygen Activity

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Solution Overview

Problem

Current perovskite oxide catalysts for oxygen evolution and reduction reactions have limited catalytic activity and stability due to random crystal orientations and insufficient observation of surface catalytic reactions, with existing methods focusing on changing atoms at the A and B sites or mixing elements without effectively enhancing surface activity.

Innovation Solution

A perovskite oxide catalyst with a stacking fault formed by varying the mole ratio of A and B site elements, specifically with an excess of lanthanum (La) at the A site and nickel (Ni) at the B site, is synthesized using a sol-gel method to create a thin film with controlled surface faults, enhancing oxygen catalytic activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the composition ratio of transition metal ions at the B site is changed to improve catalytic activity, then oxygen catalytic activity is enhanced, but structural stability deteriorates

Engineering Contradiction:
Improveoxygen catalytic activityVSAvoidcatalyst stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by creating stacking faults at specific locations within the perovskite oxide crystal structure. These faults are localized defects that modify the electronic structure and catalytic properties of specific regions without changing the overall bulk composition. The stacking faults create under-coordinated metal sites and oxygen vacancies locally, enhancing catalytic activity while maintaining the global structural stability of the perovskite phase.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes structural parameters by introducing stacking faults with different densities and configurations. By controlling the density and distribution of stacking faults through synthesis conditions, the patent optimizes the balance between catalytic activity and stability. The stacking fault density serves as a controllable parameter that directly influences both the number of active sites and the overall structural integrity.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If powder form is used to increase surface area per unit mass, then catalytic surface area is increased, but surface observation difficulty increases due to random crystal orientation

Engineering Contradiction:
Improvecatalytic surface areaVSAvoidsurface observation difficulty
Core Design Contradiction:
Area of stationary objectVSDifficulty of detecting and measuring

Solution Approach 1:

The patent segments the catalyst into thin film layers grown on substrate surfaces. This segmentation approach creates well-defined surfaces with controlled orientations that maintain high surface area while enabling systematic surface observation. The thin film structure allows for layer-by-layer analysis and facilitates various surface characterization techniques.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from zero-dimensional powder particles to two-dimensional thin film surfaces. This dimensional change provides large, planar surfaces that are ideal for surface observation techniques while maintaining high surface area. The thin film geometry enables cross-sectional analysis and surface mapping that are difficult to achieve with powder samples.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst exhibits improved oxygen catalytic activity, with current densities up to 3 times higher for oxygen evolution and 40% higher for oxygen reduction compared to existing LaNiO3 perovskite catalysts, and maintains metallic conductivity, eliminating the need for a carbon support in battery electrodes.

Implementation Method 1

A perovskite oxide catalyst with a stacking fault formed by varying the mole ratio of A and B site elements, specifically with an excess of lanthanum (La) at the A site and nickel (Ni) at the B site, is synthesized using a sol-gel method to create a thin film with controlled surface faults

Methodology Applied
Scientific EffectSol-gel process: Sol

Data Source

PatentUS11289709B2Perovskite oxide catalyst having improved oxygen catalytic activity and preparation method thereof
Publication Date: 2022.03.29 KOREA ADVANCED INST OF SCI & TECH
  • US11289709B2 patent drawing
  • US11289709B2 patent drawing
  • US11289709B2 patent drawing

AI summary

Disclosed is a catalyst having a perovskite structure in the form of ABO3, in which the number of ion moles at the A site has an excess ratio compared to the number of ion moles at the B site. The present invention exhibits an oxygen catalytic activity improved by about 3 times in an oxygen evolution reaction and by about 40% in an oxygen reduction reaction, compared to those of an existing LaNiO3 perovskite catalyst. Further, since the metallic conductivity is not significantly changed compared to the existing LaNiO3 perovskite oxide, there is an advantage in that a carbon support need not be used when the present invention is used as a catalyst in a battery positive electrode.