Perovskite Solar Cell 2D Coating Stability

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Solution Overview

Problem

Perovskite solar cells face challenges with intrinsic defects during fabrication and instability due to light, heat, water, and oxygen exposure, affecting their energy conversion efficiency and long-term stability.

Innovation Solution

A perovskite solar cell structure is developed with a main perovskite layer fully covered by a two-dimensional perovskite coating layer, including overlay layers between the main perovskite and charge transport layers, which enhances stability and photoelectric conversion efficiency by regulating energy levels and blocking external factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If perovskite solar cells are fabricated with conventional structures, then manufacturing process is simple, but long-term stability is poor due to intrinsic defects and exposure to light, heat, water and oxygen

Engineering Contradiction:
Improvelong-term stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The perovskite layer is segmented into a three-dimensional main perovskite layer and a two-dimensional overlay layer with different crystal structures and properties. This segmentation allows the 3D layer to provide high photoelectric conversion efficiency while the 2D overlay layer provides excellent stability and protection against environmental factors, thus resolving the contradiction between simplicity and stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite perovskite structure combining 3D main perovskite (e.g., FAPbI3) and 2D overlay perovskite (e.g., (BA)2(MA)Nb2/3Ta1/3O3). This composite material approach leverages the high efficiency of 3D perovskite and the superior stability of 2D perovskite, achieving both high performance and long-term stability without significantly complicating the manufacturing process.

Inventive Principle:
Principle #40Composite materials

2Reliability

If perovskite layer is fully covered with overlay layers, then stability against external factors is improved, but photoelectric conversion efficiency may be affected

Engineering Contradiction:
Improvestability against external factorsVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The overlay layer is applied locally on the surface and periphery of the main perovskite layer rather than completely replacing it. This local quality approach ensures that the protective 2D overlay layer is present where it is most needed (at interfaces and edges exposed to environment) while maintaining the high-efficiency 3D perovskite bulk structure, thus achieving both stability and efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the thickness of the overlay layer (typically 5-50 nm) to balance protection and efficiency. By controlling this parameter, the overlay layer provides sufficient barrier against water, oxygen, and ions while minimizing impact on light absorption and charge transport, thus resolving the contradiction between stability and photoelectric conversion efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If overlay layer thickness is increased to improve stability, then protection against degradation is enhanced, but energy level matching and charge transport may be adversely affected

Engineering Contradiction:
Improveprotection against degradationVSAvoidenergy level matching
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent systematically studies and optimizes the overlay layer thickness parameter (typically 5-50 nm range) to achieve the best balance between protection and performance. This parameter optimization ensures sufficient degradation resistance while maintaining proper energy level alignment for efficient charge extraction, avoiding both under-protection and over-protection extremes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies a thin but sufficient overlay layer (partial action) rather than thick layers that would completely block charge transport. This partial coverage approach provides just enough protection against environmental degradation while allowing adequate charge carrier extraction, thus balancing stability and manufacturing precision requirements.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the long-term stability and energy conversion efficiency of perovskite solar cells by fully covering the main perovskite layer with a two-dimensional perovskite coating layer, effectively blocking external degradation factors and optimizing energy level matching for better charge transport.

Implementation Method 1

the two-dimensional perovskite coating layer covering both surface and periphery of the main perovskite layer... effectively blocking external degradation factors

Methodology Applied
Scientific EffectPhysical barrier blocking:

Implementation Method 2

optimizing energy level matching for better charge transport... LUMO energy level of the first overlay layer is lower than or equal to LUMO energy level of the main perovskite layer

Methodology Applied
Scientific EffectEnergy level alignment:

Implementation Method 3

Solar cells, also referred to as photovoltaic cells, are apparatuses that convert light energy directly into electrical energy by photoelectric effects or photochemical effects

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12075637B2Perovskite solar cell and fabrication method thereof
Publication Date: 2024.08.27 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US12075637B2 patent drawing

AI summary

A perovskite solar cell includes a transparent electrode, an electron transport layer, a perovskite layer, a hole transport layer, and a second electrode in sequence. The perovskite layer includes a main perovskite layer and a two-dimensional perovskite coating layer covering both surface and periphery of the main perovskite layer. The two-dimensional perovskite coating layer includes a first overlay layer disposed between the main perovskite layer and the electron transport layer, a second overlay layer disposed between the main perovskite layer and the hole transport layer, and a third overlay layer covering the periphery of the main perovskite layer.