Perovskite Quantum Dot Composite Ligand Coating for Thermal Stability

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Solution Overview

Problem

Existing quantum dot materials, particularly metal halide perovskite materials, suffer from high surface activity leading to instability, degradation due to environmental factors, and challenges in mass production with traditional synthesis methods, resulting in poor luminescence efficiency and quality control.

Innovation Solution

A quantum dot material with a core layer, ligand layer, and coating layer, utilizing a combination of three ligand compounds and a low-temperature synthesis process, enhances stability and luminescence efficiency, enabling high-quality production suitable for mass production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional synthesis methods (LARP or HI) are used to prepare perovskite quantum dots, then the materials can be produced, but the production cost increases and quality control becomes difficult

Engineering Contradiction:
Improvemass production capabilityVSAvoidmanufacturing cost and quality control
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent changes the temperature parameter from high-temperature synthesis (HI method requiring rapid quenching) to low-temperature synthesis (below 100°C), which simplifies the manufacturing process, improves quality control, and enables mass production without the complex environmental controls previously required

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces expensive precursors (FABr and PbBr2 used in LARP method) with cheaper alternatives (FAAc and PbAc2), reducing production costs while maintaining product quality, making the process economically viable for mass production

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Device complexity

If only oleic acid and oleylamine are used as ligands for capping quantum dots, then the synthesis is simple, but the ligand layer decomposes rapidly during purification causing quantum dot agglomeration and degradation

Engineering Contradiction:
Improveligand system complexityVSAvoidquantum dot stability and luminescence efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent creates a composite ligand system combining oleic acid (OA), oleylamine (OLA), and sulfobetaine (SBE-18), where each component contributes different functions: OA and OLA provide initial capping, while SBE-18 forms a stable protective layer that prevents agglomeration and maintains luminescence efficiency during purification and storage

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Sulfobetaine acts as an intermediary ligand that mediates between the quantum dot surface and the environment, forming a stable protective layer that prevents direct interaction between quantum dots and harmful environmental factors, thereby maintaining stability without requiring complex synthesis procedures

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If quantum dot materials are used in display applications, then brightness and color saturation are improved, but environmental factors (water, oxygen, light, heat) cause degradation due to high surface reactivity

Engineering Contradiction:
Improvedisplay brightness and color saturationVSAvoidenvironmental stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

Sulfobetaine creates a protective environment around the quantum dots that acts as a barrier against environmental factors (water, oxygen, light, heat), effectively creating an inert-like atmosphere that prevents degradation while maintaining the optoelectronic properties needed for display applications

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Solution Approach 2:

The sulfobetaine ligand forms a flexible protective shell around the quantum dot surface that maintains the quantum confinement effect and optoelectronic properties while providing environmental stability, allowing the quantum dots to function in display applications without degradation

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed quantum dot material exhibits improved thermal stability, meets Rec. 2020 standards for green light emission, and allows for high-quality, cost-effective mass production with enhanced luminescence efficiency and reproducibility.

Implementation Method 1

The ligand layer is formed from at least three ligand compounds... the first type of ligand compound has a first coordinating group for forming a bond with the core layer

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Implementation Method 2

The coating layer is formed to cover at least part of a surface of the ligand layer, and forms a bond with the ligand layer

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Implementation Method 3

perovskite quantum dots can emit light of different wavelengths and possess advantages such as a narrow full width at half maximum of emission spectrum and high photoluminescence quantum yield (PLQY)

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS20250320406A1Quantum dot material, method for preparing the same, and quantum dot film and backlight module using the same
Publication Date: 2025.10.16 FOXCONN TECHNOLOGY CO LTD
  • US20250320406A1 patent drawing
  • US20250320406A1 patent drawing
  • US20250320406A1 patent drawing

AI summary

A quantum dot material includes a core layer, a ligand layer, and a coating layer. The ligand layer is formed to cover at least part of the surface of the core layer, and forms a bond with the core layer. The coating layer is formed to cover at least part of the surface of the ligand layer, and forms a bond with the ligand layer. The ligand layer is formed from at least three ligand compounds, including a first type of ligand compound and a second type of ligand compound. The first type of ligand compound has a first coordinating group for forming a bond with the core layer. The second type of ligand compound has a second coordinating group for forming a bond with the coating layer. The core layer has a crystal structure of ABX3.