Perovskite Oxide PN Junction for Low-Cost Photovoltaic Manufacturing

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Solution Overview

Problem

Conventional silicon-based photovoltaic cells have high manufacturing costs and require precise control, making them energy-intensive and not energy-efficient.

Innovation Solution

A photoelectric conversion element with a PN junction formed using N-type and P-type oxide layers with a perovskite structure, where the P-type oxide layer includes elements like Pb, Bi, Li, Na, and K, and the N-type oxide layer can be formed from titanium and strontium-based oxides, allowing for cost-effective and reproducible production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If silicon-based photovoltaic cells are used, then photoelectric conversion function is achieved, but manufacturing cost is high and manufacturing complexity increases

Engineering Contradiction:
Improvephotoelectric conversion functionVSAvoidmanufacturing cost and complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the material parameters from conventional silicon to oxide semiconductors with perovskite structure, specifically using Pb, Bi, Li, Na, or K at the A site and Fe at the B site. This material substitution enables the PN junction to be formed through simpler processes while maintaining photoelectric conversion functionality, directly addressing the high cost and complexity issues of silicon-based photovoltaics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite oxide materials with perovskite structure combining multiple elements (Pb/Bi/Li/Na/K at A site, Fe at B site) to create the P-type oxide layer. This composite material approach achieves the desired semiconductor properties and photoelectric conversion efficiency while enabling more convenient and reproducible manufacturing compared to traditional silicon-based solutions

Inventive Principle:
Principle #40Composite materials

2Reliability

If silicon-based photovoltaic cells are used, then photoelectric conversion function is achieved, but energy consumption during manufacturing is high

Engineering Contradiction:
Improvephotoelectric conversion functionVSAvoidmanufacturing energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the material composition parameters to oxide semiconductors with perovskite structure, which can be processed at lower temperatures and with less energy-intensive methods compared to silicon. The specific element composition (Pb/Bi/Li/Na/K at A site, Fe at B site) enables formation of functional PN junctions through energy-efficient manufacturing processes

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional manufacturing methods are used, then silicon-based photovoltaic is produced, but manufacturing precision control is difficult and costly

Engineering Contradiction:
Improvephotovoltaic performanceVSAvoidcontrol precision requirement
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the material system to oxide semiconductors where the perovskite structure naturally accommodates the desired stoichiometry and crystal orientation. The specific element combination (Pb/Bi/Li/Na/K at A site, Fe at B site) provides robust phase formation that is more tolerant to manufacturing variations, reducing the need for precise control while maintaining high performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent achieves precise local control of material properties through selective element placement in the perovskite structure - specifically positioning Fe at the B site and Pb/Bi/Li/Na/K at the A site. This local compositional control enables tailored electrical properties (P-type conductivity) and optimized photoelectric conversion characteristics without requiring complex global process control

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a more efficient and cost-effective photovoltaic cell with improved photoelectric conversion efficiency, achieved through the formation of a reliable PN junction using oxide layers with perovskite structures, enabling mass production with reduced energy consumption.

Implementation Method 1

a photoelectric conversion element using an oxide semiconductor and a photovoltaic cell

Methodology Applied
Scientific EffectPhotoelectric conversion: Photovoltaic Effect

Data Source

PatentUS9748425B2Photoelectric conversion element and photovoltaic cell
Publication Date: 2017.08.29 SEIKO EPSON CORP
  • US9748425B2 patent drawing
  • US9748425B2 patent drawing
  • US9748425B2 patent drawing

AI summary

A photoelectric conversion element includes a PN junction formed from an N-type oxide layer and a P-type oxide layer. The P-type oxide layer is formed from an oxide having a perovskite structure.