Perovskite Thin-Film Precursor Ink for Stable Solar Cells

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Solution Overview

Problem

Current photovoltaic technologies face challenges in reducing costs and improving stability, particularly in solid-state dye-sensitized solar cells, which often suffer from leakage and corrosion issues with liquid electrolytes, and lack efficient charge transport materials.

Innovation Solution

The development of novel compositions and materials for photovoltaic cells, including hole-transport materials, interfacial layers, and perovskite materials, such as spiro-OMeTAD, CsSnI3, and CH3NH3PbI3, which are used in solid-state dye-sensitized solar cells to enhance stability and charge transport, eliminating the need for liquid electrolytes and improving overall efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolytes are used in solid-state dye-sensitized solar cells, then charge transport can be achieved, but leakage and corrosion issues occur reducing reliability

Engineering Contradiction:
ImprovestabilityVSAvoidleakage and corrosion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from liquid to solid by using hole-transport materials such as spiro-OMeTAD, CsSnI3, and CH3NH3PbI3. This phase transition eliminates the harmful leakage and corrosion associated with liquid electrolytes while maintaining charge transport functionality through solid-state conduction mechanisms.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the liquid electrolyte system with a solid-state hole-transport material system. This substitution eliminates the mechanical fluidity that causes leakage while providing alternative charge transport pathways through the solid material's electronic and ionic conduction properties.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If conventional photovoltaic materials are used, then manufacturing is simpler, but charge transport efficiency is insufficient

Engineering Contradiction:
Improvecharge transport efficiencyVSAvoidmaterial complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs composite material systems combining organic hole-transport materials (spiro-OMeTAD) with inorganic perovskite materials (CsSnI3, CH3NH3PbI3). This composite approach achieves superior charge transport efficiency by leveraging the complementary properties of organic and inorganic materials while managing the increased material complexity through systematic integration.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different materials with specific local properties to different functional regions: spiro-OMeTAD for hole transport, CsSnI3 and CH3NH3PbI3 for perovskite layer formation. Each material is optimized for its specific function, achieving high overall charge transport efficiency through localized material optimization.

Inventive Principle:
Principle #3Local quality

3Power

If photovoltaic devices are designed for high efficiency, then power generation improves, but cost increases

Engineering Contradiction:
Improvepower generationVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent utilizes cost-effective hole-transport materials and perovskite compositions that can be processed from solution at low temperatures. These materials offer a favorable balance between performance and manufacturing cost, enabling high power generation capability without requiring expensive conventional photovoltaic materials.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the processing parameters to enable low-cost manufacturing: solution-based processing, low-temperature deposition, and simplified device architecture. These parameter changes maintain high power generation efficiency while significantly reducing manufacturing complexity and cost compared to traditional high-temperature, vacuum-based processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These materials and designs result in cost-effective, durable, and high-stability photovoltaic devices with improved charge transport, reducing leakage and corrosion issues and enhancing power generation capabilities.

Implementation Method 1

Use of photovoltaics (PVs) to generate electrical power from solar energy or radiation

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS11953821B2Hybrid perovskite material processing
Publication Date: 2024.04.09 CUBICPV INC
  • US11953821B2 patent drawing
  • US11953821B2 patent drawing
  • US11953821B2 patent drawing

AI summary

A method for preparing photoactive perovskite materials. The method comprises the steps of: introducing a lead halide and a first solvent to a first vessel and contacting the lead halide with the first solvent to dissolve the lead halide to form a lead halide solution, introducing a Group 1 metal halide a second solvent into a second vessel and contacting the Group 1 metal halide with the second solvent to dissolve the Group 1 metal halide to form a Group 1 metal halide solution, and contacting the lead halide solution with the Group 1 metal halide solution to form a thin-film precursor ink. The method further comprises depositing the thin-film precursor ink onto a substrate, drying the thin-film precursor ink to form a thin film, annealing the thin film; and rinsing the thin film with a salt solution.