Perovskite Quantum Dot Production via High-Temperature Ligand Coordination

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Solution Overview

Problem

Existing methods for producing methylammonium lead halide perovskite quantum dots face challenges in achieving high luminous efficiency and durability due to defects, distortions, and aggregation issues, primarily caused by the use of volatile solvents and low formation temperatures, which result in reduced light emission and short-term stability.

Innovation Solution

A production method involving a Pb-oleic acid solution, a methylammonium-oleic acid solution, and a tetrabutylammonium halide and oleylamine reaction solution, heated to higher temperatures without polar solvents, to form quantum dots with improved ligand introduction and reduced aggregation, enhancing luminous efficiency and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If volatile solvents and low formation temperatures are used in the production method, then the production process is simpler, but the quantum dots exhibit defects, distortions, and aggregation resulting in reduced luminous efficiency and durability

Engineering Contradiction:
Improveproduction process simplicityVSAvoidquantum dot durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the temperature parameter from low formation temperatures to high temperatures (180-200°C) during the reaction process. This parameter change prevents aggregation and distortion of quantum dots, thereby improving durability and luminous efficiency while maintaining ease of manufacture through a straightforward high-temperature reaction protocol

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces oleylamine as an intermediary substance that mediates between the precursors and the forming quantum dots. Oleylamine acts as both a ligand and a stabilizing agent, preventing aggregation and distortion during high-temperature formation, thus resolving the contradiction between simple production and high reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If volatile solvents are used in the production method, then the production process is easier, but the quantum dots suffer from aggregation and reduced luminous efficiency

Engineering Contradiction:
Improveproduction process easeVSAvoidquantum dot uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent eliminates volatile solvents and uses non-volatile coordinating solvents instead, changing the solvent parameter to prevent aggregation. This maintains ease of manufacture while significantly improving quantum dot uniformity and luminous efficiency by preventing distortion during formation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses oleylamine as an intermediary that provides steric stabilization and prevents aggregation of quantum dots. This intermediary substance enables easy production through simple mixing while ensuring high manufacturing precision and uniformity of the resulting quantum dots

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If low formation temperatures are used, then the production process is simpler, but the quantum dots exhibit distortions and reduced luminous efficiency

Engineering Contradiction:
Improveproduction process complexityVSAvoidquantum dot structural accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent increases the formation temperature parameter to 180-200°C, which simplifies the production process by enabling complete reaction and self-correction of defects, while simultaneously improving structural accuracy and reducing distortions in the quantum dots

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary preparation of precursor solutions with appropriate ligands before the main reaction. This preliminary action ensures that when high temperature is applied, the quantum dots form with correct structure and minimal distortion, maintaining process simplicity while achieving high manufacturing precision

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves quantum dots with significantly improved luminous efficiency and durability, maintaining high performance over time and reducing production costs by minimizing aggregation and solvent-related issues.

Implementation Method 1

a Pb-oleic acid solution containing a Pb source that is soluble in oleic acid, oleic acid, and a non-polar solvent

Methodology Applied
Scientific EffectLigand coordination: Chemical Bonding

Implementation Method 2

heating the mixture at 180° C. to 190° C.

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 3

perovskite quantum dots have high luminous efficiency and are adjustable emission wavelength over a wide range

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS11479718B2Production method of methylammonium lead halide perovskite quantum dots
Publication Date: 2022.10.25 TOYOTA JIDOSHA KK
  • US11479718B2 patent drawing
  • US11479718B2 patent drawing
  • US11479718B2 patent drawing

AI summary

A method of the present disclosure for producing methylammonium lead halide perovskite quantum dots includes providing a Pb-oleic acid solution containing a Pb source that is soluble in oleic acid, oleic acid, and a non-polar solvent, providing a methylammonium-oleic acid solution containing methylammonium acetate and oleic acid, providing a reaction solution of tetrabutylammonium halide and oleylamine, and mixing the Pb-oleic acid solution, the methylammonium-oleic acid solution, and the reaction solution.