All-solid-state capacitor with perovskite electrolyte for high capacitance

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Solution Overview

Problem

Existing capacitors face challenges in achieving high capacitance while being compact, with multilayer ceramic capacitors using barium titanate facing limitations in downsizing and frequency responsiveness, and electric double layer capacitors experiencing liquid leakage and poor frequency characteristics.

Innovation Solution

An all-solid-state capacitor utilizing an inorganic solid electrolyte with a perovskite crystal structure, composed of Li, M (Group 2 elements), Ti, and M' (Group 5 elements), and a grain boundary phase, which allows for high capacitance and excellent frequency characteristics by facilitating Li ion migration and interfacial polarization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If barium titanate is used as a dielectric body to achieve high capacitance, then the relative permittivity increases, but the capacitor size cannot be reduced further

Engineering Contradiction:
ImprovecapacitanceVSAvoidcapacitor size
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent changes the fundamental parameter of the electrolyte from liquid to solid state, specifically using an inorganic solid electrolyte with perovskite crystal structure. This parameter change enables the capacitor to achieve high capacitance through solid-state interfacial polarization without requiring large physical dimensions, thus resolving the contradiction between high capacitance and compact size

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material design by combining inorganic solid electrolyte with perovskite crystal structure (comprising Li, M from Group 2, Ti, and M' from Group 5) with organic electrolyte or liquid electrolyte in specific configurations. This composite approach enables high capacitance through multiple mechanisms including solid-state interfacial polarization and ion migration, while maintaining compact form factor

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If electrolytic solution is used to collect ions in current collector for high relative permittivity, then the relative permittivity increases, but the responsiveness to power-source driving frequency decreases

Engineering Contradiction:
Improverelative permittivityVSAvoidfrequency responsiveness
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent changes the state parameter of the electrolyte from liquid to solid, using inorganic solid electrolyte with perovskite structure. This parameter change fundamentally improves frequency responsiveness because solid-state ion migration and interfacial polarization occur more rapidly than liquid electrolyte ion collection, enabling high relative permittivity (5000 or above) to be maintained at driving frequencies of 1 kHz and higher

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the liquid electrolyte system with a solid electrolyte system, replacing the mechanism of ion collection in liquid with solid-state ion migration and interfacial polarization. This substitution eliminates the sluggish response characteristic of liquid electrolytes while achieving comparable or superior relative permittivity through different physical mechanisms

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If liquid electrolyte is used in electric double layer capacitor, then high relative permittivity can be achieved, but liquid leakage occurs requiring watertight structure

Engineering Contradiction:
Improverelative permittivityVSAvoidliquid leakage prevention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from liquid to solid by using inorganic solid electrolyte with perovskite crystal structure. This parameter change eliminates liquid leakage issues entirely while maintaining high relative permittivity, as the solid electrolyte is contained within the capacitor structure without requiring additional watertight sealing mechanisms

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts and removes the liquid electrolyte component that causes leakage problems, replacing it with solid electrolyte material. This extraction eliminates the harmful liquid leakage effect while preserving the beneficial high relative permittivity property through alternative solid-state mechanisms

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables an all-solid-state capacitor with high capacitance, improved frequency responsiveness, and compact design, reducing the need for expensive materials and minimizing liquid leakage risks.

Implementation Method 1

A-site elements of the main crystal phase comprising Li and M which is at least one of elements in Group 2 of the Periodic Table of Elements

Methodology Applied
Scientific EffectIon migration: Diffusion

Implementation Method 2

the inorganic solid electrolyte having a main crystal phase of perovskite crystal structure that is expressed by a general formula, ABO3

Methodology Applied
Scientific EffectInterfacial polarization: Polarisation

Data Source

PatentUS10115534B2All-solid-state capacitor with solid electrolyte having a polycrystalline structure
Publication Date: 2018.10.30 KYOCERA CORP
  • US10115534B2 patent drawing
  • US10115534B2 patent drawing
  • US10115534B2 patent drawing

AI summary

The disclosure relates to an all-solid-state capacitor which has a high capacitance, is excellent in frequency characteristics, and can be made compact. An all-solid-state capacitor of the disclosure includes an inorganic solid electrolyte, and a pair of current collectors disposed so as to hold the inorganic solid electrolyte in between, the inorganic solid electrolyte having a main crystal phase of perovskite crystal structure that is expressed by a general formula, ABO3. A-site elements include two different elements, namely Li and M which is at least one of elements in Group 2 of the Periodic Table of Elements, and B-site elements include two different elements, namely Ti and M′ which is at least one of elements in Group 5 of the Periodic Table of Elements.