Perovskite Tandem Solar Cell Layout for Overlap and Short-Circuit Isolation

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Solution Overview

Problem

Existing solar cells with perovskite compounds face limitations in improving photoelectric conversion efficiency, particularly in forming large-area modules, and require complex manufacturing processes to prevent electrical short circuits and maximize light reception.

Innovation Solution

A tandem solar cell structure is developed with a first photoelectric conversion part using a perovskite compound and a second part with a semiconductor substrate, both connected by a conductive adhesive and electrode portions, allowing for overlapping solar cells to enhance light absorption and simplify manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a perovskite compound layer is formed by combination reaction of organic and inorganic materials, then photoelectric conversion efficiency is improved, but manufacturing complexity increases due to the need for precise control of layer formation and electrode positioning

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by forming the first electrode pattern on the substrate before forming the perovskite compound layer. This allows the electrode positions to be predetermined and ensures proper alignment without requiring complex post-processing steps. The conductive adhesive is also applied in advance to define the exact positioning areas, simplifying the overall manufacturing process while maintaining high photoelectric conversion efficiency.

Inventive Principle:
Principle #10Preliminary action

2Area of stationary object

If solar cells are arranged in overlapping configuration, then light reception area is maximized, but risk of electrical short circuit increases

Engineering Contradiction:
Improvelight reception areaVSAvoidelectrical short circuit prevention
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent extracts the electrical isolation function into a dedicated insulating layer that is formed between the overlapping regions of adjacent solar cells. This insulating layer is specifically positioned to prevent electrical short circuits while allowing the solar cells to overlap for maximized light reception. The conductive adhesive is also strategically applied only in non-overlapping areas, further ensuring electrical isolation between adjacent cells.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of energy

If multiple electrodes and transport layers are stacked, then photoelectric conversion performance is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvephotoelectric conversion performanceVSAvoidlayer alignment precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent forms the first electrode pattern and conductive adhesive layers before depositing the perovskite compound layer and subsequent transport layers. This preliminary establishment of reference patterns ensures that all subsequent layers can be aligned relative to these pre-formed structures, reducing the cumulative alignment errors that would occur if each layer were positioned independently. The method thus enhances photoelectric conversion performance while managing manufacturing precision requirements.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This structure improves solar cell efficiency by maximizing light reception and reducing manufacturing complexity, while minimizing light loss and electrical short circuits, thereby enhancing productivity and reducing defects.

Implementation Method 1

a solar cell including a perovskite compound that absorbs short-wavelength light to perform photoelectric conversion using the short-wavelength light

Methodology Applied
Scientific EffectPhotoelectric conversion: Photovoltaic Effect

Implementation Method 2

both connected by a conductive adhesive and electrode portions

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12581788B2Solar cell and solar cell module including the same
Publication Date: 2026.03.17 SHANGRAO JINKO SOLAR TECH DEV CO LTD
  • US12581788B2 patent drawing
  • US12581788B2 patent drawing
  • US12581788B2 patent drawing

AI summary

A solar cell includes a first photoelectric conversion part, a second photoelectric conversion part, a first electrode, and a second electrode. The first photoelectric conversion part includes a photoelectric conversion layer containing a perovskite compound, a first transport layer, and a second transport layer. The second photoelectric conversion part is arranged below the second transport layer of the first photoelectric conversion part and has a different material or structure from the first photoelectric conversion part. The first electrode is electrically connected to the first photoelectric conversion part on one surface of the first photoelectric conversion part, and the second electrode is electrically connected to the second photoelectric conversion part below the second photoelectric conversion part. The first electrode has a stacking structure of at least two layers, and the second electrode is formed as a single layer.