Perovskite X-ray Detector for Low-Cost Mass Production

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Solution Overview

Problem

Current direct-conversion-type X-ray detectors face challenges in mass production due to high costs, complex processing, and limited properties of existing photoconductors, making it difficult to achieve high resolution and low radiation doses while being cost-effective.

Innovation Solution

A direct-conversion-type X-ray detector using a perovskite material as the photoconductor, which includes a semiconductor structure with a hole transport layer and an electron transport layer, and optionally quantum dots, deposited on various substrates such as CMOS or flexible plastic, allowing for low-cost mass production and improved deposition properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing photoconductors (a-Se, CdTe, HgI2, PbI2, PbO) are used in direct-conversion-type X-ray detectors, then high resolution and conversion efficiency can be achieved, but manufacturing cost increases and mass production becomes difficult

Engineering Contradiction:
Improvedetection resolutionVSAvoidmanufacturing cost and complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent changes the material parameter from traditional photoconductors to perovskite materials, which have different physical and chemical properties that enable both high detection performance and ease of manufacturing through solution processing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs perovskite materials that can be processed using low-cost solution methods rather than expensive vacuum deposition techniques, making the detector economically viable for mass production

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Power

If existing photoconductors are used, then direct conversion of X-rays to electrical signals is achieved, but processing complexity and production time increase

Engineering Contradiction:
Improveconversion efficiencyVSAvoidproduction time
Core Design Contradiction:
PowerVSLoss of time

Solution Approach 1:

The patent replaces complex vacuum deposition processes with simpler solution-based deposition methods, significantly reducing production time while maintaining conversion efficiency through the inherent properties of perovskite materials

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Power

If a-Se is used as photoconductor, then direct conversion is achieved, but charge-trapping phenomenon and low sensitivity occur

Engineering Contradiction:
Improveconversion efficiencyVSAvoidcharge-trapping phenomenon
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent uses perovskite materials with specific crystal structures and compositional flexibility (ABX3 structure with variable components) that allow optimization of charge transport properties while maintaining high conversion efficiency, avoiding the charge-trapping issues of a-Se

Inventive Principle:
Principle #40Composite materials

4Power

If CdTe, HgI2, PbI2 and PbO are used as photoconductors, then direct conversion capability is achieved, but deposition on flexible substrates becomes difficult

Engineering Contradiction:
Improvedirect conversion capabilityVSAvoidsubstrate compatibility
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The patent changes the deposition method parameter from vacuum-based to solution-based, enabling deposition on flexible and low-temperature substrates while preserving the direct conversion capability through the photoconductive properties of perovskite materials

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The perovskite material enables the production of X-ray detectors with high resolution and low noise, capable of absorbing a wide range of X-ray energies, reducing radiation exposure and facilitating cost-effective, efficient manufacturing.

Implementation Method 1

a photoconductor using a perovskite material on the first electrode

Methodology Applied
Scientific EffectPhotoconductivity: Photoconductivity

Implementation Method 2

a quantum dot material for converting incident X-rays into visible light

Methodology Applied
Scientific EffectScintillation: Scintillation

Data Source

PatentUS10312292B2X-ray detector
Publication Date: 2019.06.04 RAYENCE
  • US10312292B2 patent drawing
  • US10312292B2 patent drawing
  • US10312292B2 patent drawing

AI summary

Disclosed is a direct-conversion-type X-ray detector, including a first electrode on a substrate, a semiconductor structure including a photoconductor using a perovskite material on the first electrode, and a second electrode on the semiconductor structure.