Perpendicular Magnetization MR Element for Noise Reduction

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Solution Overview

Problem

Conventional magnetoresistive (MR) elements with a spin-valve effect face increased unstable magnetization regions as they are miniaturized, leading to higher noise and reduced output due to the parallel magnetization direction of the free layer to the film surface, necessitating bias layers for magnetic domain control.

Innovation Solution

The MR element is designed with a pinned layer and a free layer where the magnetization direction of the free layer is perpendicular to the film surface, eliminating unstable magnetization regions and eliminating the need for bias layers, allowing for simplified configuration and miniaturization while maintaining high output through a spin-valve structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the magnetization direction of the free layer is parallel to the film surface, then the MR element can be miniaturized, but the ratio of unstable magnetization regions to entire element area increases greatly

Engineering Contradiction:
Improveelement sizeVSAvoidmagnetization stability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent inverts the conventional magnetization direction configuration by making the free layer's magnetization direction perpendicular to the film surface instead of parallel, while keeping the pinned layer's magnetization parallel to the surface. This inversion eliminates unstable magnetization regions at the edges of the free layer, allowing miniaturization without sacrificing reliability.

Inventive Principle:
Principle #13The other way round (Inversion)

2Device complexity

If the magnetization direction of the free layer is parallel to the film surface, then the MR element structure is conventional, but bias layers are necessary to control magnetic domains

Engineering Contradiction:
Improvestructure simplicityVSAvoidmagnetization stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent extracts and removes the bias layers from the MR element structure by adopting perpendicular magnetization in the free layer. This configuration inherently stabilizes the magnetization without requiring external bias layers for magnetic domain control, thereby simplifying the device structure while maintaining reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-generated harmful factors

If the free layer has parallel magnetization to the film surface, then the configuration is conventional, but unstable magnetization regions produce higher noise and reduced output

Engineering Contradiction:
Improvenoise levelVSAvoidmagnetization configuration
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent inverts the magnetization configuration from parallel to perpendicular orientation in the free layer, which eliminates the edge effects that cause unstable magnetization regions. This inversion directly reduces noise and improves output signal quality without adding structural complexity.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the area of unstable magnetization regions, resulting in higher output and lower noise, facilitating easier fabrication and miniaturization of the MR element, and maintaining high output comparable to conventional MR elements.

Implementation Method 1

An MR element includes a pinned layer, a free layer and a nonmagnetic space layer or a tunnel barrier layer sandwiched between the pinned layer and the free layer

Methodology Applied
Scientific EffectMagnetoresistive effect: Magnetoresistance

Implementation Method 2

The present invention relates to a magnetoresistive effect (MR) element utilizing a spin-valve effect

Methodology Applied
Scientific EffectSpin-valve effect:

Data Source

PatentUS8149547B2Magnetoresistive effect element and thin-film magnetic head with the magnetoresistive effect element
Publication Date: 2012.04.03 TDK CORP
  • US8149547B2 patent drawing
  • US8149547B2 patent drawing
  • US8149547B2 patent drawing

AI summary

An MR element includes a pinned layer, a free layer and a nonmagnetic space layer or a tunnel barrier layer sandwiched between the pinned layer and the free layer. A magnetization direction of the free layer is substantially perpendicular to a film surface thereof, and a magnetization direction of the pinned layer is substantially parallel to a film surface thereof.