Perpendicular Pore Chip Case for Air Pocket Prevention

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Solution Overview

Problem

Air pockets form in the pore of a pore chip during measurement, blocking the flow of solution and particles, which is difficult to remove and can damage the membrane with ultrasonic cleaning, and plasma treatment is time-consuming and costly.

Innovation Solution

A pore chip case is designed to support the pore chip in a perpendicular plane with chambers that elevate the liquid level, preventing air pockets and increasing water pressure, thereby improving particle transmission and measurement efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ultrasonic cleaning is used to remove air pockets, then air pockets can be removed, but the membrane may be damaged

Engineering Contradiction:
Improveair pocket removalVSAvoidmembrane integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The pore chip case is designed with a specific structure that prevents air pockets from forming in the first place by ensuring proper filling order and orientation, eliminating the need for subsequent ultrasonic cleaning that could damage the membrane

Inventive Principle:
Principle #10Preliminary action

2Reliability

If plasma treatment is used to prevent air pockets, then air pocket formation is suppressed, but the process becomes time-consuming and costly

Engineering Contradiction:
Improveair pocket preventionVSAvoidprocessing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The pore chip case structure itself serves the function of preventing air pockets through its geometric design and filling mechanism, eliminating the need for external plasma treatment processes

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention uses a simple structural design in the pore chip case that is cost-effective to manufacture and does not require expensive plasma treatment equipment or additional processing steps

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If the pore chip is placed horizontally, then the structure is simple, but air pockets form in the pore blocking solution flow

Engineering Contradiction:
Improvestructural simplicityVSAvoidsolution flow continuity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention changes the orientation dimension by placing the pore chip vertically in the perpendicular plane, and uses chamber design to elevate liquid level, preventing air pockets while maintaining structural simplicity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure allows for efficient particle detection by suppressing air pockets, increasing water pressure, and reducing measurement time by half compared to prior methods.

Implementation Method 1

chambers that elevate the liquid level, preventing air pockets and increasing water pressure

Methodology Applied
Scientific EffectHydrostatic pressure: Pressure Increase

Implementation Method 2

Under potential difference generated between the electrode 106 and the electrode 108, an ion current flows between the electrodes, during which the particles 4 migrate from one chamber through the pore 104 into the other chamber while driven by electrophoresis

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Implementation Method 3

During passage of each particle through the pore, the electrolyte solution in the pore will decrease the volume by an amount equivalent to the volume of the particle, thus increasing electric resistance of the pore. The volume (or, particle size) of the particle can therefore be determined, by measuring the electric resistance of the pore

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS20250297985A1Pore chip case
Publication Date: 2025.09.25 ADVANTEST CORP
  • US20250297985A1 patent drawing
  • US20250297985A1 patent drawing
  • US20250297985A1 patent drawing

AI summary

A pore chip case houses a pore chip. A main body includes a chip housing space, a first chamber, and a second chamber. The pore chip is housed in the chip housing space and is supported in a perpendicular plane. The first chamber and the second chamber adjoin in the horizontal direction and are partitioned by the pore chip.