Persistent Electrophoretic Display for Self-Powered Automation Components

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Solution Overview

Problem

Industrial automation systems face challenges with power-consuming displays that require constant electricity to operate, leading to increased costs and limited functionality during power outages, as they cannot present information when power is unavailable.

Innovation Solution

The implementation of a persistent display that uses electrophoretic techniques to reflect light and present information without consuming significant power, allowing it to maintain image data presentation even when power is disconnected, utilizing stored or harvested energy for operation and adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional display is used to present information in an industrial automation component, then the display can show visualizations, but the display requires continuous electricity to maintain the presentation and cannot function during power outages

Engineering Contradiction:
Improvedisplay functionality during power outagesVSAvoidpower consumption of display
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces conventional electronic display technology with electrophoretic display technology that uses electrostatic forces to manipulate charged particles in a suspension medium. This substitution enables the display to maintain visualizations without continuous power, as the particles remain in position due to electrostatic attraction rather than requiring active electronic control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electrophoretic display system is designed to maintain its display state passively without requiring continuous energy input. Once particles are positioned to form an image, they remain in place through electrostatic forces, allowing the display to serve itself and maintain information presentation during power outages

Inventive Principle:
Principle #25Self-service

2Productivity

If a conventional display requiring continuous power is used, then the display can be updated in real-time, but the operational costs increase and the system is limited during power outages

Engineering Contradiction:
Improveinformation presentation continuityVSAvoidoperational power cost
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

Instead of continuous power application, the electrophoretic display uses periodic or intermittent power input to update or change displayed information. The display can be refreshed by applying voltage to reposition particles, but maintains its state between updates without power consumption, enabling cost-effective continuous information presentation

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables continuous presentation of information in industrial automation systems, reducing power consumption and operational costs, and ensuring user access to critical data even during power outages or system shutdowns.

Implementation Method 1

The display is configured to maintain presentation of the image data after the portion of the voltage is electrically uncoupled from the display

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Data Source

PatentUS11500367B2Display for self-powered industrial automation component
Publication Date: 2022.11.15 ROCKWELL AUTOMATION TECH INC
  • US11500367B2 patent drawing
  • US11500367B2 patent drawing
  • US11500367B2 patent drawing

AI summary

An industrial automation component includes a power source configured to harvest power from an ambient environment surrounding the industrial automation component. The industrial automation component is configured to use the power to operate. The industrial automation component also includes a control system configured to use the power to control one or more operations of the industrial automation component and a display communicatively coupled to the control system and the power source. The control system is configured to use the power the cause the display to present a visualization, and the display is configured to maintain presentation of the visualization in absence of the power.