Personal Care Compositions Without Structurants

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Solution Overview

Problem

Conventional personal care compositions containing zinc-containing and pyrithione materials require structurants to prevent particulate aggregation and sedimentation, increasing manufacturing costs and complexity.

Innovation Solution

Formulating personal care compositions with zinc-containing and pyrithione materials at specific concentrations and particle sizes, achieving a Péclet Number less than 1, which allows for suspension without structurants, reducing opacity and manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If structurants are added to prevent particulate aggregation and sedimentation, then stability of the composition is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvestability of zinc-containing material and pyrithione material suspensionVSAvoidcomplexity of personal care composition formulation
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent removes structurants from the personal care composition formulation while maintaining suspension stability through optimized particle size control (0.01-2.0 μm average diameter) and specific concentration ranges (0.001-0.02% zinc-containing material and/or pyrithione material), thereby simplifying the formulation complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the particle size parameter of zinc-containing materials and pyrithione materials to a specific range (0.01-2.0 μm average diameter) and controls their concentration (0.001-0.02% by weight), which fundamentally alters the suspension behavior and eliminates the need for structurants

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If structurants are added to prevent particulate aggregation and sedimentation, then stability of the composition is improved, but manufacturing cost increases

Engineering Contradiction:
Improvestability of zinc-containing material and pyrithione material suspensionVSAvoidmanufacturing cost of personal care composition
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent extracts/removes structurants from the formulation, thereby eliminating the cost associated with these additives while maintaining suspension stability through physical parameter optimization (particle size and concentration)

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By optimizing particle size (0.01-2.0 μm) and concentration (0.001-0.02% by weight), the patent achieves stable suspension without requiring expensive structurant additives, thus reducing manufacturing cost

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If zinc-containing material and pyrithione material are suspended without structurants, then manufacturing cost and complexity are reduced, but stability of the suspension may worsen

Engineering Contradiction:
Improvemanufacturing cost and complexity of personal care compositionVSAvoidstability of zinc-containing material and pyrithione material suspension
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent achieves stable suspension without structurants by precisely controlling particle size (0.01-2.0 μm average diameter) and concentration (0.001-0.02% by weight), which creates optimal Brownian motion and prevents sedimentation through physical parameter optimization rather than chemical additives

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compositions maintain effective antimicrobial efficacy and skin health benefits while being cost-effective and free of structurants, with zinc pyrithione particulates remaining suspended and maintaining stability over time.

Implementation Method 1

The personal care composition has a Péclet Number of less than 1. The average particle size of the particulates is about 0.5 μm.

Methodology Applied
Scientific EffectBrownian motion: Brownian Motion

Implementation Method 2

The at least one of the zinc-containing material and the pyrithione material is formed of particulates and suspended in the personal care composition. The personal care composition is substantially free of a structurant.

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentUS10201481B2Personal care compositions and methods of making same
Publication Date: 2019.02.12 PROCTER & GAMBLE CO

AI summary

Personal care compositions include a zinc-containing material and/or a pyrithione material, and are substantially free of a structurant. Methods of making the personal care composition and for improving skin health are also provided herein.