Personal cooling misting system

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Solution Overview

Problem

Existing cooling and misting systems fail to provide effective, easy-to-use, and controllable personal cooling and misting solutions integrated within articles of clothing, particularly for individuals exposed to extreme heat and high activity levels, such as workers in safety operations.

Innovation Solution

A self-contained cooling and misting system is incorporated into an article of clothing, featuring a fluid reservoir, electrically operated pump, and spray nozzle, with programmable control and biometric/environmental sensors to manage misting fluid pressure, flow rate, and distribution pattern, ensuring user comfort and hydration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a cooling and misting system is incorporated within an article of clothing, then personal cooling effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvepersonal cooling effectivenessVSAvoidsystem integration complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent incorporates the cooling and misting system components (fluid reservoir, pump, tubing, spray nozzle) within the interior chamber of the article of clothing, nesting the entire system inside the garment structure. This allows personal cooling effectiveness to be improved while managing device complexity by integrating components into existing clothing architecture rather than adding external attachments.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent combines multiple functions (cooling, misting, fluid storage, pumping) into a single integrated system within the article of clothing. The fluid reservoir, pump, tubing, and spray nozzle work together as a unified assembly, merging separate cooling components into one cohesive garment-integrated system that improves personal cooling while consolidating complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the fluid reservoir and pump are integrated within the article of clothing, then ease of use is improved, but device complexity increases

Engineering Contradiction:
Improveease of useVSAvoidintegration complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The fluid reservoir is positioned within the interior chamber of the article of clothing and removably affixed using fastening members, nesting the reservoir inside the garment structure. This integration improves ease of use by having the cooling system ready within the clothing, while the removable design manages complexity by allowing easy installation and removal.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system is divided into separable components (fluid reservoir, pump, tubing, spray nozzle) that can be independently manufactured, assembled, and maintained. The reservoir is removably affixed with fastening members, allowing segment separation for ease of use during cleaning or replacement, while the modular design manages overall device complexity through standardized connection interfaces.

Inventive Principle:
Principle #1Segmentation

3Temperature

If the misting system provides controlled spray, then cooling effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidcontrol system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The pump control receives feedback regarding fluid pressure and flow rate to regulate the misting spray output. This feedback mechanism allows the system to maintain optimal cooling effectiveness by adjusting spray parameters in real-time, while managing device complexity through automated control that responds to system conditions rather than requiring complex manual regulation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The pump control automatically regulates the misting spray based on feedback from pressure and flow rate sensors, allowing the system to self-adjust without external intervention. This self-service capability improves cooling effectiveness by maintaining optimal spray conditions while simplifying the control system architecture through autonomous operation rather than complex manual controls.

Inventive Principle:
Principle #25Self-service

4Temperature

If the misting head atomizes fluid into misting spray, then cooling effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidatomization mechanism complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The misting head uses hydraulic principles to atomize fluid into a misting spray, utilizing fluid pressure from the pump to create fine droplets through pressure-driven atomization. This pneumatic/hydraulic approach improves cooling effectiveness by creating effective misting spray without requiring complex mechanical atomization mechanisms, managing device complexity through fluid dynamics rather than mechanical complexity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively provides controlled cooling and hydration by generating a misting spray in front of the wearer, maintaining comfort and preventing drenching, while being adaptable to various conditions and user needs.

Implementation Method 1

The spray nozzle includes a misting head which atomizes the fluid directed to it into a misting spray

Methodology Applied
Scientific EffectAtomization:

Implementation Method 2

an electrically operated pump to pump the fluid from the fluid reservoir to a spray nozzle

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 3

staying cool and maintaining body temperature is essential... the body provides its own natural cooling mechanism through sweating, which at the skin surface provides cooling as the sweat evaporates

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS12392511B1Personal cooling misting system
Publication Date: 2025.08.19 EXTREMEMIST PCS LLC
  • US12392511B1 patent drawing
  • US12392511B1 patent drawing
  • US12392511B1 patent drawing

AI summary

An improved personal cooling misting system having a dual 360 rotating articulating nozzle with an integrally formed purge valve. The improved personal cooling misting system provides for a wearable fluid reservoir to contain a volume of misting fluid, and an electrically operated pump proximate to the reservoir to pump the misting fluid from the reservoir to a misting head. The misting head facilitates atomizing the misting fluid. The improved system further provides for feed tubing to direct the misting fluid from the reservoir to the pump, and distributive tubing to direct the misting fluid from the pump to the misting head. The improved system also includes a pump control to control at least one of a pressure and a flow rate of the misting fluid.