Pet Absorbent Sheet Uniform Basis Weight Design

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Solution Overview

Problem

Existing absorbent sheets for pets face issues with uneven distribution and excessive diffusion of pet excrement, leading to localized concentration and reduced usability over multiple excretions.

Innovation Solution

A pet absorbent sheet with a non-embossed absorber layer having a uniform basis weight, featuring a liquid-permeable top sheet, a liquid-impermeable back sheet, and an absorber with a hydrophilic fiber and resin layer configuration, bonded via adhesive, to prevent excessive diffusion and ensure balanced excrement absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If embossing is used to promote diffusion of excrement in the surface direction, then excrement diffusion is improved, but local concentration of excrement occurs and pets avoid using the same absorbent sheet again

Engineering Contradiction:
Improveexcrement diffusionVSAvoidreusability of absorbent sheet
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The invention changes the basis weight parameter of the absorber from non-uniform (embossed) to uniform (non-embossed), creating a balanced absorption capability across the entire surface. This prevents both local concentration and excessive diffusion, allowing pets to continue using the same absorbent sheet multiple times.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If embossed region with high basis weight is created, then excrement diffusion is promoted, but excessive diffusion occurs beyond the intended absorbing area

Engineering Contradiction:
Improveexcrement diffusionVSAvoidabsorption area control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The invention applies homogeneity by maintaining a uniform basis weight throughout the absorber without embossed regions. This ensures consistent absorption properties across the entire surface, preventing excrement from diffusing beyond the intended absorbing area while still achieving adequate distribution.

Inventive Principle:
Principle #33Homogeneity

3Quantity of substance

If embossing is used to prevent local concentration of excrement, then absorption balance is improved, but the absorbent sheet becomes less effective for multiple excretions

Engineering Contradiction:
Improveabsorption balanceVSAvoidservice life of absorbent sheet
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The invention changes the basis weight parameter from non-uniform (embossed) to uniform (non-embossed) throughout the absorber. This creates optimal absorption balance that prevents both local concentration and excessive diffusion, thereby extending the service life of the absorbent sheet for multiple pet excretions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively absorbs excrement without excessive diffusion, ensuring the absorbent sheet remains usable for multiple excretions by maintaining a uniform basis weight and secure bonding of the absorber layers.

Implementation Method 1

at least one of the top side covering sheet and the back side covering sheet is bonded all over the absorbent layer via an adhesive

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Implementation Method 2

the absorbent layer includes a first absorbent layer having hydrophilic fibers and a second absorbent layer having hydrophilic resin

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

a first absorbent layer having hydrophilic fibers

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS9661826B2Absorbent sheet for pets and production method for absorbent sheet for pets
Publication Date: 2017.05.30 UNI CHARM CORP
  • US9661826B2 patent drawing
  • US9661826B2 patent drawing
  • US9661826B2 patent drawing

AI summary

An absorbent sheet for pets, having a fluid-permeable surface sheet that receives pet excrement, a fluid-impermeable rear sheet, and an absorbent body that absorbs fluid that has penetrated the surface sheet. The surface sheet is configured so as to receive pet excrement, in a state in which the rear sheet is placed in a placement location; the absorbent body is configured as a non-embossed area having a surface-side covered sheet, a rear-side covered sheet, and an absorbent layer; a main absorbent section for excrement is provided in the center area of the absorbent body; and the basis weight in at least the main absorbent area in the absorbent body is set so as to be substantially uniform at a prescribed value.