Pet Urinal Pad Recess Structure for Side Leakage Prevention

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Solution Overview

Problem

Current pet urinal mats fail to absorb large volumes of pet urine efficiently, leading to side leakage issues due to inadequate absorption capacity.

Innovation Solution

A stratiform pet urinal pad design featuring a non-woven fabric coating layer, a fast absorbing layer, a mixed absorbing layer with increased thickness at the periphery, a PE film leakage prevention layer, and a toilet paper absorbing layer, which forms a recess structure to prevent side leakage and enhance urine retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional absorbing layer is used, then the structure is simple, but side leakage occurs when large volume of urine is present

Engineering Contradiction:
Improveside leakage preventionVSAvoidabsorbing layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The absorbing layer is segmented into two distinct parts: a fast absorbing layer in the middle and a mixed absorbing layer at the periphery. This segmentation allows each part to perform its specific function - the fast absorbing layer quickly absorbs urine from the center, while the thicker mixed absorbing layer at the edges prevents side leakage by containing urine that moves outward.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the absorbing layer are given different properties. The periphery region has a larger thickness and uses mixed absorbing material, while the center region uses fast absorbing material. This local differentiation ensures that the periphery is optimized for containment and slow absorption, while the center is optimized for rapid absorption.

Inventive Principle:
Principle #3Local quality

2Reliability

If the absorbing layer thickness is increased throughout, then side leakage is prevented, but the absorption speed decreases

Engineering Contradiction:
Improveside leakage preventionVSAvoidurine absorption speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent applies local quality by making the absorbing layer thickness position-dependent. The periphery region has increased thickness for containment, while the center region maintains optimal thickness for fast absorption. This resolves the contradiction by optimizing each region's thickness for its specific function rather than uniformly increasing thickness throughout.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By segmenting the absorbing layer into periphery and center regions with different thicknesses and material compositions, the patent enables the periphery to provide leakage prevention through increased thickness while the center maintains fast absorption capability through optimized thickness and material selection.

Inventive Principle:
Principle #1Segmentation

3Duration of action of moving object

If a single absorbing layer is used, then the device is simple, but urine is not retained long enough for complete absorption

Engineering Contradiction:
Improveurine retention timeVSAvoidlayer structure
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The absorbing layer is divided into two functional segments: the fast absorbing layer for rapid initial absorption and the mixed absorbing layer for sustained absorption and containment. This segmentation extends the overall absorption duration by providing both quick action and prolonged retention capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite absorbing materials with different properties in different regions. The fast absorbing layer uses materials optimized for rapid absorption, while the mixed absorbing layer combines materials that provide both absorption and structural containment, extending the duration of effective urine retention.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents side leakage and improves urine absorption by retaining urine in the fast absorbing layer for longer, enhancing the overall utilization ratio and preventing pet urine from leaking out before complete absorption.

Implementation Method 1

a fast absorbing layer in the middle of the urinal pad body

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

the fast absorbing layer can efficiently absorb the urine

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

a mixed absorbing layer at the periphery of the fast absorbing layer

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 4

a PE film bottom leakage prevention layer is arranged on the external side of the absorbing layer

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Data Source

PatentUS9867361B2Fast absorption side leakage prevention pet urinal pad
Publication Date: 2018.01.16 JIANGSU ZHONGHENG PET ARTICLES JOINT CO LTD
  • US9867361B2 patent drawing
  • US9867361B2 patent drawing

AI summary

A fast absorption side leakage-prevention pet urinal pad includes a urinal pad body that includes a stratiform structure, wherein the urinal pad body includes a non-woven fabric coating layer; an absorbing layer below the coating layer; and a PE film leakage-prevention layer below the absorbing layer; wherein a toilet paper absorbing layer is also arranged between the PE film leakage-prevention layer and the absorbing layer, wherein the absorbing layer comprises two parts: a fast absorbing layer in the middle of the urinal pad body and a mixed absorbing layer at the periphery of the fast absorbing layer, wherein a thickness of the urinal pad body at a location corresponding to the mixed absorbing layer is larger than the thickness of the urinal pad body at a location corresponding to the fast absorbing layer, thereby a recess structure is formed on the surface of the urinal pad body.