PFC Circuit Dynamic Blanking Time for Efficiency

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Solution Overview

Problem

Non-linear loads connected to AC power sources cause power wastage and damage due to out-of-phase current and voltage, leading to inefficient Power Factor (PF) correction.

Innovation Solution

A Power Factor Correction (PFC) circuit that includes an oscillator circuit, which determines a blanking time and initiates operational cycles based on a valley detect signal, switching between Boundary Conduction Mode (BCM) and Discontinuous Conduction Mode (DCM) to maintain high efficiency and reduce distortions in the current drawn from the AC power source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a PFC circuit uses a fixed blanking time, then the circuit operation is simple, but the efficiency varies significantly with load current and AC voltage changes

Engineering Contradiction:
Improvecircuit operation simplicityVSAvoidPFC circuit efficiency
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic blanking time adjustment by detecting the valley point timing of the inductor current and adjusting the blanking time accordingly. The oscillator circuit modifies the blanking period based on the actual operational cycle duration, transitioning between BCM and DCM modes to maintain optimal efficiency across varying load conditions and AC voltages.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a PFC circuit operates in fixed mode, then the control is simple, but the current distortion increases under varying conditions

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidline current distortion
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent employs feedback mechanisms where the oscillator circuit monitors the valley detect signal timing and adjusts the blanking time for subsequent operational cycles. This closed-loop control ensures that the PFC circuit maintains proper timing relationships between switching events, reducing current distortion while adapting to changing operational conditions.

Inventive Principle:
Principle #23Feedback

3Object-generated harmful factors

If the blanking time is extended to prevent glitches, then current distortion is reduced, but the productivity of the PFC circuit decreases

Engineering Contradiction:
Improvecurrent distortionVSAvoidPFC circuit operational efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent dynamically adjusts the blanking time based on the detected valley point timing and operational cycle duration. By transitioning between BCM and DCM modes, the circuit optimizes the blanking period for each operational cycle, preventing glitches and current distortion while maintaining high productivity through efficient use of the blanking interval.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10630170B2Power factor correction circuit and method
Publication Date: 2020.04.21 SEMICON COMPONENTS IND LLC
  • US10630170B2 patent drawing
  • US10630170B2 patent drawing
  • US10630170B2 patent drawing

AI summary

A Power Factor Correction (PFC) circuit includes an oscillator circuit. The oscillator circuit receives a valley detect signal indicating a zero current condition, determines a blanking time according to an operational cycle of the PFC circuit, and determines to initiate the operational cycle according to the valley detect signal and the blanking time. Determining the blanking time includes selecting one of a plurality of predetermined blanking times according to a count of operational cycles of the PFC circuit. The PFC circuit may operate in a Boundary Conduction Mode or a Discontinuous Conduction Mode depending on whether a charge-discharge period is greater than the blanking time. The PFC circuit may determine, according to its output voltage, a first duration of a charging period, determine a delay time according to zero current times of previous operational cycles, and extend the first duration of the charging period by the delay time.