Power Factor Correction Circuit Eliminating Optical Coupler

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Solution Overview

Problem

Conventional power factor correction (PFC) control circuits in power adapters suffer from high costs, increased volume due to the use of optical couplers, and higher total harmonic distortion (THD) leading to inefficient energy utilization and lower power factor properties.

Innovation Solution

A PFC circuit comprising a sampler, a controller with error amplification, peak value adjustment, ON/OFF computing, and phase lock units, and a current limiter, which omits the optical coupler and includes a filter circuit to reduce harmonic distortion, enhancing power factor correction and energy utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an optical coupler is used in the PFC control circuit, then over-current protection is achieved, but the volume and manufacturing cost increase

Engineering Contradiction:
Improveover-current protectionVSAvoidcircuit volume and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the optical coupler from the PFC control circuit, extracting this component that causes increased volume and cost while maintaining over-current protection functionality through alternative circuit design using the controller directly

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The controller is designed to perform multiple functions including over-current protection, pulse width modulation, and power factor correction control without requiring separate dedicated components like optical couplers, achieving multi-functionality with reduced circuit complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiplication circuits are used in the PFC control circuit, then control precision is improved, but total harmonic distortion increases and power factor deteriorates

Engineering Contradiction:
Improvecontrol precisionVSAvoidtotal harmonic distortion and power factor degradation
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent replaces traditional multiplication circuits with a control approach using the controller to directly generate PWM signals based on feedback, substituting complex analog multiplication operations with digital control logic that avoids generating input voltage harmonics

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If conventional PFC control circuit design is used, then over-current protection is provided, but energy utilization efficiency decreases

Engineering Contradiction:
Improveover-current protectionVSAvoidenergy utilization efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements a feedback mechanism where the controller receives feedback signals from the circuit and adjusts the PWM output accordingly, enabling precise control of the power factor correction while maintaining over-current protection and improving energy utilization efficiency through continuous monitoring and adjustment

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9553504B2Power factor correction control circuit and power adapter thereof
Publication Date: 2017.01.24 GENERAL LUMINAIRE SHANGHAI LTD
  • US9553504B2 patent drawing
  • US9553504B2 patent drawing
  • US9553504B2 patent drawing

AI summary

Disclosed are a power factor correction circuit and a power adapter, and the power factor correction circuit includes a sampler, a controller and a current limiter, and the controller includes an error amplification unit, a peak value adjusting unit, an ON/OFF computing unit and a phase lock unit. The sampler is coupled to the phase lock unit, and the current limiter is coupled to the error amplification unit and the ON/OFF computing unit, so as to achieve the effects of enhancing the power factor property of the power factor correction circuit, lowering the manufacturing cost, and improving the electric power utilization.