Power Factor Correction Circuit Voltage Adaptation

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Solution Overview

Problem

Power factor correction (PFC) circuits in consumer electronics face increased maximum power consumption due to varying commercial AC voltages, leading to inefficiencies and radiation noise, especially when high-amplitude AC voltages are encountered.

Innovation Solution

A control circuit for a PFC circuit that includes an input voltage detection terminal, error amplification circuits, a multiplying/dividing circuit, and a driving circuit to adjust the switching transistor's operation based on detected voltage and current, ensuring phase matching and reducing power consumption by stepwise adjustment of voltage levels and feedback control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the PFC circuit operates without voltage adaptation, then the circuit structure remains simple, but the maximum power consumption increases in proportion to the square of the input voltage

Engineering Contradiction:
Improvecircuit structureVSAvoidmaximum power consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic adaptation of the control circuit to varying input voltages. The control circuit modifies its operating parameters based on the detected input voltage level, transitioning from a static design to a dynamic one that optimizes power consumption across different voltage conditions while maintaining manageable circuit complexity through systematic design approaches.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes key operating parameters of the PFC circuit based on input voltage levels. By detecting the input voltage and adjusting control parameters accordingly, the circuit adapts its behavior to maintain efficient operation across the full voltage range (85V-265V), preventing power consumption from scaling with the square of voltage.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the PFC circuit is designed for maximum voltage, then power consumption is controlled, but the circuit cannot efficiently handle voltage fluctuations and lower voltage ranges

Engineering Contradiction:
Improvepower consumption controlVSAvoidvoltage range adaptation
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The control circuit dynamically adjusts its operation based on the actual input voltage level. Rather than being optimized for a single maximum voltage, the circuit continuously adapts its parameters to match the current voltage condition, enabling efficient operation across the entire specified voltage range from 85V to 265V.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The PFC circuit is designed with universal adaptability to handle multiple voltage conditions. The control circuit provides multi-functional capability by detecting input voltage levels and adjusting operation accordingly, making the circuit effective across diverse voltage environments rather than being specialized for one condition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Duration of action of stationary object

If high-amplitude AC voltages are processed without adaptation, then the circuit operates continuously, but radiation noise and network loss increase

Engineering Contradiction:
Improvecontinuous operationVSAvoidradiation noise and network loss
Core Design Contradiction:
Duration of action of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent implements feedback control where the control circuit monitors input voltage levels and adjusts its operation accordingly. This feedback mechanism allows the circuit to optimize its switching and conduction characteristics based on actual voltage conditions, reducing harmful effects like radiation noise and network loss during continuous operation at high voltage amplitudes.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8971076B2Power factor correction circuit
Publication Date: 2015.03.03 ROHM CO LTD
  • US8971076B2 patent drawing
  • US8971076B2 patent drawing
  • US8971076B2 patent drawing

AI summary

A first error amplification circuit amplifies a difference between a predetermined reference voltage and a first detection voltage that corresponds to the output voltage of a DC/DC converter, so as to generate a second voltage. A voltage level judgment circuit generates a third voltage having a discrete level that corresponds to the amplitude of a first voltage. A multiplying/dividing circuit multiplies the first voltage by the second voltage, and divides the resulting product by the third voltage, so as to generate a fourth voltage. A comparator compares the fourth voltage with a second detection voltage that corresponds to a current that flows through a switching transistor included in the DC/DC comparator. A driving circuit turns on the switching transistor for each predetermined period, and turns off the switching transistor according to the output of the comparator every time the second detection voltage becomes higher than the fourth voltage.