Power Factor Correction Circuit Dynamic Switching Control

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Solution Overview

Problem

Power factor correction circuits operating in Discontinuous Conduction Mode (DCM) face challenges in maintaining efficient operation over a wide range of loads, leading to irregularities in coil current and increased dissipation due to fixed waiting times independent of the circuit's dynamic behavior.

Innovation Solution

A power factor correction circuit that selects operating modes based on load, using a control device to determine the switch-on instant not only by minimum waiting time but also by the voltage dropped across the switching means, ensuring 'valley switching' to account for dynamic behavior, thereby reducing dissipation and improving efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed waiting time is used for switching on the converter in DCM mode, then the control is simplified, but irregularities in the coil current occur and dissipation increases

Engineering Contradiction:
Improvecontrol simplicityVSAvoiddissipation
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the waiting time variable instead of fixed. The control device determines the waiting time dynamically based on the actual behavior of the power factor correction circuit, specifically monitoring when the coil current reaches zero and when the voltage across the switch reaches a local minimum. This dynamic adjustment eliminates irregularities in coil current and reduces dissipation while maintaining simplified control logic.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the switch-on instant is determined only by a predefined waiting time, then the control is simpler, but heating of the switching means increases

Engineering Contradiction:
Improvecontrol complexityVSAvoidheating of switching means
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent implements feedback by continuously monitoring the voltage across the switching means during the off state and using this information to determine the optimal switch-on instant. The control device detects when the voltage reaches a local minimum, which indicates the optimal moment to switch on the converter. This feedback mechanism reduces heating of the switching means by avoiding switching at high voltage moments, while the control complexity remains manageable through systematic implementation.

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If operation is restricted to a narrow load range, then the coil current remains stable, but the adaptability to different loads decreases

Engineering Contradiction:
Improvecoil current stabilityVSAvoidload range adaptability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent achieves wide load range adaptability through dynamic control of the switching timing. By adjusting the waiting time based on real-time circuit behavior (coil current zero crossing and voltage local minimum detection), the system maintains stable coil current characteristics across varying loads. The dynamic nature of the control allows the system to adapt to different operating conditions while preserving current stability, enabling operation from no-load to full-load conditions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10447146B2Method for controlling a power factor correction circuit, power factor correction circuit and operating device for an illuminant
Publication Date: 2019.10.15 TRIDONIC GMBH & CO KG
  • US10447146B2 patent drawing
  • US10447146B2 patent drawing
  • US10447146B2 patent drawing

AI summary

For the purpose of power factor correction, an inductance (21) is supplied with an input voltage (Vin), wherein a controllable switching means (24) that is coupled to the inductance (21) is actuated in order to selectively charge and discharge the inductance (21). A control device (14) for actuating the switching means (24) is designed such that it actuates the switching means (24) selectively on the basis of one of a plurality of modes of operation. In a first mode of operation, a switch-on time is stipulated for the switching means (24) on the basis of a minimum waiting time and on the basis of a voltage that drops across the switching means (24).