Power Factor Correction Circuit for Energy Saving Modes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional power supply devices in image forming devices face limitations in efficiency enhancement, even when output voltage is interrupted for energy saving modes, due to continuous energization of the power supply unit.

Innovation Solution

A power supply device incorporating a rectification circuit, a power factor improvement circuit that boosts and smooths voltage with a capacitor, a DC-DC converter for voltage stepping, a detection circuit for voltage conditions, and a switch circuit to temporarily activate the power factor improvement circuit during energy saving modes, optimizing voltage conditions for increased efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the output voltage from the power supply section is interrupted in energy saving mode, then the power supply load is reduced to low load or no load state and efficiency is increased, but continuous energization of the power supply unit limits further efficiency improvement

Engineering Contradiction:
Improvepower supply efficiencyVSAvoidpower supply unit energization
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The power factor improvement circuit is operated periodically instead of continuously. The operation control circuit activates this circuit at specific intervals based on the output voltage from the DC-DC converter, creating a periodic on-off pattern that reduces overall energy consumption while maintaining necessary power factor correction functionality.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The operating state of the power factor improvement circuit is made dynamic rather than static. The operation control circuit adjusts the circuit's operation status based on real-time detection of voltage conditions, allowing the system to adapt between active and inactive states according to actual power supply needs.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the power factor improvement circuit is continuously operated, then power factor correction is maintained, but power consumption increases and efficiency decreases

Engineering Contradiction:
Improvepower factor correctionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The operation control circuit uses feedback from the voltage detection circuit to determine when to activate the power factor improvement circuit. The detection circuit monitors the output voltage from the DC-DC converter and provides this information to the control circuit, which then adjusts the power factor improvement circuit's operation accordingly, creating a closed-loop control system.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power factor improvement circuit operates periodically based on detected voltage conditions rather than continuously. This periodic operation maintains power factor correction reliability when needed while reducing power consumption during periods when correction is less critical.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency of the power supply by intermittently reactivating the power factor improvement circuit, reducing power consumption and increasing overall power supply efficiency during sleep modes.

Implementation Method 1

a rectification circuit that is supplied with AC power from an AC power supply

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a power factor improvement circuit that boosts an output voltage of the rectification circuit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

smooths a boosted voltage with a capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 4

a DC-DC converter that steps down the DC output voltage to a prescribed first voltage

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS11209765B2Power supply device and image forming device
Publication Date: 2021.12.28 OKI ELECTRIC INDUSTRY CO LTD
  • US11209765B2 patent drawing
  • US11209765B2 patent drawing
  • US11209765B2 patent drawing

AI summary

A power supply device includes a rectification circuit that is supplied with AC power from an AC power supply, a power factor improvement circuit that boosts an output voltage of the rectification circuit, smooths a boosted voltage with a capacitor, and thereby generates a DC output voltage outputted to a load circuit, a DC-DC converter that steps down the DC output voltage to a prescribed first voltage, a DC output voltage detection circuit that detects whether or not the DC output voltage satisfies a prescribed condition, and a switch circuit that temporarily puts the power factor improvement circuit in an operating state by use of the first voltage each time the prescribed condition is satisfied in a period in which the power factor improvement circuit is in a stopped state due to an energy saving mode of the load circuit.