PFC Flyback Converter for Low-Voltage Daisy-Chain Power Factor

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Solution Overview

Problem

Low-voltage power supplies in daisy-chained configurations for environment controllers typically suffer from a low electrical power factor, which negatively impacts equipment performance when multiple controllers are connected in series.

Innovation Solution

A low-voltage daisy-chainable power supply utilizing a Power Factor Correction (PFC) flyback converter to achieve a high power factor, ensuring efficient energy distribution and minimizing electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If low-voltage power supplies are used in daisy-chained configurations for environment controllers, then safety and ease of installation are improved, but electrical power factor deteriorates

Engineering Contradiction:
Improveease of installationVSAvoidelectrical power factor
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by modifying the electrical characteristics of the power supply through Power Factor Correction (PFC) circuitry. The PFC circuit actively adjusts the phase relationship between voltage and current, changing the power factor parameter from low to high, thereby resolving the contradiction between ease of installation and electrical power factor performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary Power Factor Correction circuit between the low-voltage power supply and the daisy-chained environment controllers. This intermediary component mediates the electrical power factor issue without requiring changes to the low-voltage safety architecture, allowing daisy-chained configurations to maintain both safety and high power factor

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If multiple environment controllers are connected in daisy-chained configuration, then system coverage and productivity are improved, but low power factor causes harmful effects on equipment performance

Engineering Contradiction:
Improvesystem coverageVSAvoidequipment performance impact
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The PFC circuit serves as an intermediary that eliminates the harmful effects of low power factor on daisy-chained equipment while preserving the productivity benefits of expanded system coverage. The circuit compensates for reactive power without limiting the number of controllers that can be connected

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If Power Factor Correction is implemented in low-voltage power supply, then electrical power factor is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical power factorVSAvoidpower supply complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent merges the Power Factor Correction functionality with the existing low-voltage power supply circuitry. By integrating the PFC circuit into the power supply unit rather than adding it as a separate external component, the design improves power factor while minimizing the increase in overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of a PFC flyback converter in the low-voltage daisy-chainable power supply significantly improves the electrical power factor, enabling more environment controllers to be connected safely and efficiently on a single power line while maintaining compliance with safety standards.

Implementation Method 1

a Power Factor Correction (PFC) flyback converter. The low-voltage daisy-chainable power supply receives a low-voltage power and the PFC flyback converter has a high power factor for supplying a high power factor low-voltage power

Methodology Applied
Scientific EffectPower Factor Correction:

Data Source

PatentUS10073423B2Low voltage environment controller with power factor correction flyback power supply
Publication Date: 2018.09.11 DISTECH CONTROLS
  • US10073423B2 patent drawing
  • US10073423B2 patent drawing
  • US10073423B2 patent drawing

AI summary

The present environment controller is adapted for being powered in low-voltage daisy-chained power configuration. The environment controller comprises a low-voltage daisy-chainable power supply comprising a Power Factor Conversion (PFC) flyback converter. The low-voltage daisy-chainable power supply receives a low-voltage power and outputs a high PFC low-voltage power for powering the environment controller.