Power Factor Correction IC for AC Voltage Interruption Handling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Power supply circuits face challenges in maintaining stable operation during AC voltage interruptions and sudden load changes, which affect the power factor correction circuit's performance.

Innovation Solution

An integrated circuit that controls the inductor current by comparing it to predetermined and target values, adjusting these values based on feedback voltage and AC voltage input conditions, and using a drive circuit to switch an NMOS transistor to maintain optimal power factor correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the power factor correction circuit operates with a fixed target value for inductor current, then the circuit structure remains simple, but the circuit cannot adapt to AC voltage interruptions or sudden load changes

Engineering Contradiction:
Improveadaptability to operating condition changesVSAvoidcircuit structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adjustment of the target value based on operating conditions. The control circuit monitors AC voltage input status and load conditions, then dynamically modifies the target value parameter to match current operating requirements. This allows the power factor correction circuit to adapt to interruptions and load changes without requiring complete circuit redesign.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback mechanisms where the control circuit continuously monitors the actual inductor current and compares it with the dynamically adjusted target value. Based on this feedback and detection of operating conditions (AC voltage presence, load status), the circuit automatically adjusts the target value to maintain optimal power factor correction performance under varying conditions.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If the target value is increased to maintain output voltage during sudden load changes, then the output voltage stability improves, but surge voltages may occur during AC voltage restoration

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidsurge voltage during AC restoration
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent detects AC voltage interruption conditions in advance and performs preliminary adjustment of the target value before restoration occurs. When AC voltage restoration is detected, the control circuit proactively reduces the target value to a safe level, preventing surge voltage generation while the output voltage stabilization process is still ongoing. This preliminary action approach addresses the harmful effect before it can manifest.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies preliminary anti-action by detecting the impending AC voltage restoration and preemptively reducing the target value to counteract the potential surge voltage effect. This opposite adjustment (reducing target value instead of maintaining high values for stability) prevents the harmful surge while the system transitions to the restored AC voltage condition.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS11165337B2Integrated circuit for power factor correction and power supply circuit containing the same
Publication Date: 2021.11.02 FUJI ELECTRIC CO LTD
  • US11165337B2 patent drawing
  • US11165337B2 patent drawing
  • US11165337B2 patent drawing

AI summary

A power supply circuit that generates an output voltage from an AC voltage. The power supply circuit includes a rectifier circuit that rectifies the AC voltage, an inductor receives a rectified voltage from the rectifier circuit, a transistor that controls an inductor current flowing through the inductor, and an integrated circuit that performs switching of the transistor. The integrated circuit includes an error output circuit that outputs an error between a feedback voltage and a reference voltage, a target value generating circuit that generates a target value of the inductor current based on the error, an adjustment circuit that adjusts the target value, first and second comparison circuits that compare the inductor current with a predetermined value and with the target value, respectively, and a drive circuit that turns on the transistor when the inductor current reaches the predetermined value, and turns off the transistor when the inductor current reaches the target value.