Power Factor Correction Circuit Mode Transition Control

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Solution Overview

Problem

Existing power factor correction circuits for lighting devices face challenges in reliably and simply transitioning between different operating modes, such as Discontinuous Conduction Mode (DCM) and Boundary Conduction Mode (BCM), due to the complexity of adapting to varying load conditions.

Innovation Solution

A control unit determines the switch-on time for a controllable switching means based on a comparison between a setpoint switch-on time and a minimum switch-on time, allowing for adjustable transitions between DCM and BCM modes, enabling easy adaptation to different operating conditions by controlling the switching means accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a power factor correction circuit uses a boost converter topology with controllable switching means, then power factor correction and harmonic current reduction are achieved, but the transition between different operating modes (DCM, BCM, CCM) becomes complex and difficult to control reliably

Engineering Contradiction:
Improvereliability of transition between operating modesVSAvoidcomplexity of controlling transition between operating modes
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the control parameter from complex multi-mode detection to a simple minimum on-time parameter. By setting a fixed minimum on-time for the switching means, the circuit automatically transitions between operating modes based on load conditions without requiring complex control logic. This simplifies the control system while ensuring reliable mode transitions.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the switching means is controlled with a fixed minimum switch-on time, then the transition between DCM and BCM becomes simple and reliable, but the adaptability to different load conditions is reduced

Engineering Contradiction:
Improveease of transition between operating modesVSAvoidadaptability to different load conditions
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent introduces dynamic adaptability through the minimum on-time parameter that can be adjusted based on external signals. The control unit can modify the minimum on-time value according to different operating conditions, allowing the circuit to adapt to various load conditions while maintaining the simplicity of the control mechanism. This enables easy reconfiguration for different applications.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the power factor correction circuit operates in Discontinuous Conduction Mode (DCM), then the control is simplified, but the efficiency and power factor correction performance deteriorates under certain load conditions

Engineering Contradiction:
Improvesimplicity of controlVSAvoidenergy efficiency in DCM operation
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent implements periodic switching with a minimum on-time constraint that creates optimal switching cycles. By enforcing a minimum on-time, the circuit ensures sufficient energy transfer during each switching cycle while maintaining discontinuous conduction. This periodic control with minimum timing ensures efficient operation across different load conditions without requiring complex continuous control.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for a defined and adaptable transition between operating modes, ensuring efficient power factor correction across varying load conditions, thereby improving the operational flexibility and efficiency of power factor correction circuits in lighting devices.

Implementation Method 1

an inductance (7) coupled to an input connection (4, 22) and a controllable switching means (13), the inductance (7) being selectively charged or discharged by closing or opening the switching means (13)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The discharging current of the inductance flows via a diode (8) to the output (5) of the converter

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentEP2702677B1Operating device for a lamp, comprising a power factor correction circuit
Publication Date: 2019.01.02 TRIDONIC GMBH & CO KG
  • EP2702677B1 patent drawingFigure 1
  • EP2702677B1 patent drawingFigure 2~3
  • EP2702677B1 patent drawingFigure 4~5

AI summary

For the purpose of power factor correction of an operating device for a lamp, an inductor (7) is supplied with an input voltage (Vin), a controllable switch element (13) coupled with the inductor (7) being opened or closed to optionally charge or discharge the inductor (7). A control unit (14) for controlling the switch element (13) is designed such that it determines, depending on an output voltage (Vout) of the power factor correction circuit, a switch-on time (Ton) for switching the switch element (13) on and controls the switch element (13) optionally according to at least one first operating mode and a second operating mode, the operation in the first operating mode and the operation in the second operating mode being dependent on the duration of the determined switch-on time (Ton).