Power Factor Correcting Power Supply Transient Response

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Solution Overview

Problem

Conventional power factor correcting (PFC) power supplies experience poor load transient response due to their slow voltage control loop, which is necessary for maintaining good input waveform fidelity, leading to instability and increased ripple voltage, making them less suitable for applications requiring rapid current adjustments, such as audio amplifiers.

Innovation Solution

A power factor correcting power supply with a controlled current source and a control circuit that includes a current sensor, voltage sensor, and derived current calculator to determine the current at the output terminal exclusive of the bypass capacitor, allowing for immediate adjustment of the output current in response to load changes without affecting the voltage, thereby enhancing transient response and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a bypass capacitor is added to improve transient response, then the ability to provide current during transients is improved, but the control loop response speed deteriorates

Engineering Contradiction:
Improvetransient response speedVSAvoidcontrol loop response time
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The patent calculates the load current in advance by measuring the bypass capacitor current and subtracting it from the total current. This preliminary calculation allows the control loop to compensate for the capacitor's effect before it slows down the response, effectively preparing the system for transient conditions without waiting for the voltage drop to occur

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where the measured bypass capacitor current is fed back to the control circuit. This feedback allows the system to dynamically adjust the controlled current source output based on the actual capacitor behavior, maintaining stability while enabling fast transient response

Inventive Principle:
Principle #23Feedback

2Reliability

If the voltage control loop is made slower to maintain input waveform fidelity, then power factor correction is improved, but load transient response deteriorates

Engineering Contradiction:
Improveinput waveform fidelityVSAvoidload transient response
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent segments the current measurement into two components: total current from the current sensor and bypass capacitor current from the voltage sensor. By separating these measurements, the system can independently control the voltage loop for power factor correction while using the capacitor current measurement to enable fast transient response compensation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses the bypass capacitor as an intermediary element that serves dual purposes: it maintains slow voltage control for good power factor while its current measurement serves as a mediator signal that enables fast transient response through the control circuit's calculation and adjustment mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If a bypass capacitor is used to provide current during transients, then transient current capability is improved, but output voltage stability deteriorates

Engineering Contradiction:
Improvetransient current capabilityVSAvoidoutput voltage stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The control circuit uses feedback from the voltage sensor measuring bypass capacitor voltage to calculate the capacitor current. This feedback loop allows the system to monitor and compensate for voltage deviations caused by the capacitor, maintaining output voltage stability while utilizing the capacitor's transient current capability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces the traditional mechanical/voltage-based voltage stabilization mechanism with an electronic calculation and control approach. Instead of relying solely on voltage feedback, the system substitutes a current calculation method that uses measured values and mathematical operations to determine and adjust the controlled current source output, achieving faster and more precise voltage stability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP2542948B1Power supply transient response improving
Publication Date: 2018.04.11 BOSE CORP
  • EP2542948B1 patent drawingFigure 1~2
  • EP2542948B1 patent drawingFigure 3~4
  • EP2542948B1 patent drawingFigure 5~6

AI summary

A power factor correcting power supply. The power factor correcting power supply includes a controlled current source for providing electrical power of a regulated current and a regulated voltage to a first output terminal, a voltage comparison current controller, and a control circuit responsive to the current at the output terminal, the control circuit coacting with the voltage comparison current controller to cause the controlled current source to increase or decrease the current at the first output terminal.