Power Factor Correction Circuit with Phase-Dependent Control

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Solution Overview

Problem

Power factor correction circuits face challenges in maintaining a constant output voltage due to rapid control responses causing ripple reflection and slow responses leading to over-voltage issues, especially when load fluctuations or unexpected input voltage changes occur.

Innovation Solution

A power factor correction circuit incorporating an inductor, power switch, and controller that employs a proportional control method during the start-up period and a proportional-integral method during the stabilization period, with an error amplification signal generator to manage switching operations based on output voltage errors, minimizing over-voltage and ripple influences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the control response of the power factor correction circuit is too fast, then the output voltage can be quickly regulated, but a ripple of the input voltage is reflected to the output voltage making it difficult to maintain a good power factor

Engineering Contradiction:
Improvecontrol response speedVSAvoidoutput voltage ripple
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamic control by switching between proportional control mode during start-up period and proportional-integral control mode during stabilization period. This dynamic adjustment of control strategy based on operating phase allows fast response when needed while minimizing ripple during steady-state operation, thus resolving the contradiction between control speed and output voltage quality.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the control response of the power factor correction circuit is slow, then the control structure is simpler, but an over-shoot of the output voltage cannot be promptly responded to causing over-voltage

Engineering Contradiction:
Improvecontrol structure complexityVSAvoidoutput voltage stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the control process into two distinct phases: start-up period and stabilization period. During start-up, proportional control provides simple and fast response to prevent over-voltage. During stabilization, proportional-integral control ensures precise voltage regulation. This segmentation allows the system to maintain simplicity when needed while ensuring reliability during critical phases.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the control response is slow, then the circuit can handle load fluctuations better, but the power factor correction circuit cannot react to unexpected increases of input voltage or load changes

Engineering Contradiction:
Improveoutput voltage constancyVSAvoidresponse to load fluctuations
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic control strategy adjustment based on the operational phase. The controller switches between proportional control during start-up (providing fast adaptability to input voltage changes) and proportional-integral control during stabilization (providing excellent output voltage constancy). This dynamic adaptation resolves the contradiction between stability and adaptability to load fluctuations.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8513926B2Power factor correction circuit and driving method thereof
Publication Date: 2013.08.20 SEMICON COMPONENTS IND LLC
  • US8513926B2 patent drawing
  • US8513926B2 patent drawing
  • US8513926B2 patent drawing

AI summary

The present invention relates to a power factor correction circuit and a driving method thereof. The power factor correction circuit receives an input voltage and maintains an output voltage at a constant level by controlling switching operation of a power switch connected to an inductor that supplies the output voltage. In this case, the power factor correction circuit controls switching operation of the power switch by differentiating a control structure for an output voltage respectively according to a stabilization period during which the output voltage is constantly maintained and a start-up period during which the output voltage is increased before being stabilized. In addition, the power factor correction circuit controls the switching operation of the power switch according to the control structure of the start-up period during a predetermined correction delay period from a time that the stabilization period starts.