Totem-Pole PFC Switch Shutdown for Abnormal Voltage Protection

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Solution Overview

Problem

Conventional totem pole power factor correction circuits face challenges in protecting against abnormal conditions such as short-circuits and sudden polarity reversals, which can lead to excessive current and potential damage.

Innovation Solution

The proposed totem pole power factor correction circuit incorporates a detection module with a detection resistor and circuit, coupled with a control unit that monitors voltage thresholds. When the output voltage exceeds or falls below predetermined limits, the control unit turns off at least the third and fourth switches, thereby protecting the circuit from abnormal states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bypass diodes are added to the totem pole power factor correction circuit, then the circuit can handle abnormal conditions better, but the complexity of the circuit increases

Engineering Contradiction:
Improveprotection against abnormal conditionsVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection module continuously monitors the input power source voltage before abnormal conditions cause damage. By detecting voltage anomalies (such as sudden polarity reversals or thunder-induced voltage spikes) in advance and triggering protective switching actions, the circuit prevents harmful current flow through the switches. This preliminary detection and response mechanism provides protection without requiring complex additional circuitry beyond the detection module and control unit.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If the number of switches is reduced in the totem pole power factor correction circuit, then the reverse recovery loss is reduced and efficiency is enhanced, but the circuit becomes more vulnerable to damage from abnormal conditions

Engineering Contradiction:
Improvereverse recovery lossVSAvoidvulnerability to abnormal conditions
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The detection module provides real-time feedback on the voltage conditions of the input power source to the control unit. When abnormal voltage conditions are detected (such as polarity reversal or voltage spikes), the control unit immediately adjusts the switching states of the bridges to prevent harmful current flow. This feedback mechanism enables the circuit with fewer switches to respond dynamically to abnormal conditions, maintaining reliability while minimizing reverse recovery losses.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively protects the totem pole power factor correction circuit from abnormal conditions by rapidly turning off critical switches when abnormal voltage thresholds are detected, thereby preventing damage and enhancing circuit performance.

Implementation Method 1

A voltage difference between two terminals of the detection resistor is detected by the detection circuit

Methodology Applied
Scientific EffectVoltage detection: Electric Field

Data Source

PatentUS12328063B2Totem pole power factor correction circuit
Publication Date: 2025.06.10 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US12328063B2 patent drawing
  • US12328063B2 patent drawing
  • US12328063B2 patent drawing

AI summary

A totem pole power factor correction circuit is provided. The detection module in the totem pole power factor correction circuit includes a detection resistor and a detection circuit. If the output voltage outputted by the detection circuit is greater than or equal to an upper limit voltage threshold or lower than or equal to a lower limit voltage threshold, at least a third switch and a fourth switch are turned off under control of the control unit. Consequently, the totem pole power factor correction circuit can be protected. Under this circumstance, the protecting measure can be taken immediately. Consequently, the possibility of causing damage of the totem pole power factor correction circuit will be minimized. In other words, the performance of the totem pole power factor correction circuit is enhanced.