Power Factor Correction Circuit Switching Frequency Control

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Solution Overview

Problem

Existing power factor correction circuits in power converting modules face efficiency decreases due to increased switching loss and reduced input current when input voltage is low, leading to inefficiencies in power factor correction.

Innovation Solution

A power factor correction circuit that adjusts the switching frequency by using a reference wave with a slope based on a first or second signal, and an error voltage to control the main switching element, limiting the switching frequency when the input voltage is low, thereby maintaining efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If boundary conduction mode is used for ease of zero voltage switching implementation, then zero voltage switching is achieved, but switching loss increases and efficiency decreases when input voltage is low

Engineering Contradiction:
Improveease of zero voltage switching implementationVSAvoidswitching loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent dynamically switches between two conduction modes (CCM and DCM) based on operating conditions. When input voltage is high, it operates in CCM with continuous inductor current; when input voltage is low, it transitions to DCM with discontinuous inductor current, optimizing efficiency across different voltage ranges while maintaining ZVS capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the conduction mode parameter based on input voltage levels. By detecting input voltage conditions and switching between CCM and DCM operation, the system adapts its working parameters to minimize switching loss at low voltages while preserving the ease of ZVS implementation

Inventive Principle:
Principle #35Parameter changes

2Power

If switching frequency increases when input voltage is low, then power conversion is maintained, but switching loss increases and efficiency decreases

Engineering Contradiction:
Improvepower conversionVSAvoidswitching loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system dynamically adjusts its operation by transitioning from CCM to DCM when input voltage drops. This dynamic mode switching allows the converter to maintain power conversion capability while operating at lower switching frequencies in DCM, thereby reducing switching loss and improving efficiency at low input voltages

Inventive Principle:
Principle #15Dynamics

3Reliability

If input current average value is increased to correct power factor, then power factor correction is achieved, but switching frequency increases when input voltage is low

Engineering Contradiction:
Improvepower factor correctionVSAvoidswitching frequency
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent employs dynamic mode switching between CCM and DCM to achieve power factor correction. By transitioning to DCM at low input voltages, the system can increase the average input current for effective power factor correction while operating at reduced switching frequencies, thus avoiding the trade-off between correction effectiveness and switching frequency increase

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8791677B2Power factor correction circuit for correcting power factor
Publication Date: 2014.07.29 SKAICHIPS CO LTD
  • US8791677B2 patent drawing
  • US8791677B2 patent drawing
  • US8791677B2 patent drawing

AI summary

There is provided a power factor correction circuit capable of correcting a power factor of a power converting module through increasing an input current by switching a main switching element of a power converting module on the basis of a first reference wave having a slope based on a first signal and an error voltage, in particular, by limiting a switching frequency on the basis of a first reference wave having a slope based on a second signal lower than a first signal and an error voltage when the switching frequency of the main switching element increases because an input voltage of the power converting module is low.