Programmable Gain Amplifier Calibration Using Digital Gain Trimming

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional programmable gain amplifiers face significant gain errors due to resistor mismatches caused by processing and operating condition differences, which are costly to correct using continuous laser trimming and can be inaccurate due to manufacturing stresses.

Innovation Solution

A digital means for trimming and adjusting the gain in programmable gain amplifier circuits using a gain adjust circuit and a gain select circuit, which can boost or cut the gain according to predetermined amounts, utilizing digital control signals and a look-up table to achieve accurate signal amplification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If continuous laser trimming is used to correct gain errors, then gain accuracy is improved, but manufacturing cost increases

Engineering Contradiction:
Improvegain accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-calibrating the programmable gain amplifier during the manufacturing process and storing calibration data in a look-up table. This allows gain accuracy to be corrected in advance without requiring costly continuous laser trimming during operation, thereby improving gain accuracy while reducing manufacturing costs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses a look-up table that contains pre-stored calibration data as a copy of the ideal gain characteristics. Instead of physically trimming the amplifier, the system copies the calibration information into memory and uses digital-to-analog conversion to apply the corrections, replacing expensive physical trimming with cheaper digital storage and retrieval.

Inventive Principle:
Principle #26Copying

2Measurement precision

If laser trimming is used to adjust gain, then gain accuracy is improved, but the process is affected by manufacturing stresses

Engineering Contradiction:
Improvegain accuracyVSAvoidstability under manufacturing stresses
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The calibration is performed preliminarily during manufacturing under controlled conditions, and the calibration data is stored for later use. This allows the system to compensate for manufacturing stresses that occur after calibration without requiring re-trimming, as the digital correction can be applied consistently regardless of subsequent physical stress effects.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the mechanical laser trimming process with a digital correction system. Instead of physically altering the amplifier components through laser trimming, the system uses digital-to-analog conversion to apply electronic corrections based on stored calibration data, eliminating the reliability issues associated with mechanical trimming under manufacturing stresses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If resistor values are adjusted to correct gain errors, then gain accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvegain accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent stores calibration data in a look-up table as a digital copy of the required corrections. This approach avoids the need for additional physical resistors or complex analog adjustment circuits, as the correction information is copied into memory and applied through digital-to-analog conversion, thereby improving gain accuracy without significantly increasing device complexity.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the state of the correction from physical (resistor values) to digital (stored calibration data). By storing calibration parameters in a look-up table and using digital-to-analog conversion to apply corrections, the system achieves gain accuracy improvement while maintaining relatively simple circuitry, as digital storage and conversion are standard functions in modern electronic systems.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7605659B2Gain adjustment for programmable gain amplifiers
Publication Date: 2009.10.20 NAT SEMICON CORP
  • US7605659B2 patent drawing
  • US7605659B2 patent drawing
  • US7605659B2 patent drawing

AI summary

A programmable gain amplifier (PGA) circuit includes a gain adjust circuit and a gain select circuit that are both coupled to an output of an amplifier. The gain select circuit completes feedback to the amplifier while the gain adjust circuit is arranged to boost or cut the gain of the gain selection circuit. The gain adjust circuit can be arranged as a trim adjustment to the overall gain of the PGA circuit, where a different trim adjustment can be mapped to each gain setting such as from a look-up table. In other example implementations, the PGA circuit can periodically switch between multiple gain settings using a modulation scheme such that the overall gain is blended between the various gain settings according to a duty cycle, pulse-width, or delta-sigma modulation, with a time averaging effect on the overall gain of the PGA circuit.